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Transfer Shaft and Gear: Disassembly

WARNING: This page is about a different car, the 2008 Mercury Sable, 2008 Ford Taurus X, and 2008 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the transfer shaft bearings for damage or excessive wear. Install new if necessary.
    2. Fig 1: Identifying Transfer Shaft Bearings
    GF0044118Courtesy of FORD MOTOR CO.
  2. Install the Bearing Puller 205-D064 on the bearing.
    3. Fig 2: Identifying Bearing Puller 205-D064
    GF0044119Courtesy of FORD MOTOR CO.
  3. Using a suitable press, remove bearings from the transfer shaft assembly.
    4. Fig 3: Identifying Transfer Shaft Assembly
    GF0044120Courtesy of FORD MOTOR CO.
  4. Inspect the transfer shaft assembly for damage.
    1. Inspect the park pawl wheel for damage and install new, if necessary.
    2. Inspect the transfer shaft and transfer shaft input gear for damage and install new, if necessary.
    5. Fig 4: Identifying Transfer Shaft Input Gear
    GF0044121Courtesy of FORD MOTOR CO.
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