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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Front Disc Brake System >> Removal And Installation >> Brake Pads >> Removal

Brake Pads: Removal

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
WARNING: Always install new brake shoes or pads at both ends of an axle to reduce the possibility of brakes pulling vehicle to one side. Failure to follow this instruction may result in uneven braking and serious personal injury.
NOTE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.
  1. Check the brake fluid level in the brake master cylinder reservoir.
    • If required, remove the fluid until the brake master cylinder reservoir is half full.
  2. Remove the wheel and tire. For additional information, refer to WHEELS & TIRES .
  3. Using a C-clamp, compress the pistons into the caliper housing.
  4. NOTE: Do not allow the brake caliper to hang from the brake hose or damage to the hose may occur.
  5. Remove the 2 brake caliper guide pin bolts and position the caliper aside.
    • Support the caliper using mechanic's wire.
  6. Remove the 2 brake pads and spring clips from the brake caliper anchor plate.
    • Discard the retraction clips.
  7. Inspect the brake caliper for leaks or damage. Install a new brake caliper if required.
  8. Inspect the brake caliper anchor plate. Install a new brake caliper anchor plate if required.
    • Inspect the guide pins and boots for binding or damage, install new as necessary.