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Home >> Ford >> 2007 >> Freestar SEL >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Body Panel System - Body Closures >> Diagnostic Tests >> Power Sliding Door >> Inspection and Verification

Inspection and Verification

  1. Verify the customer concern.
  2. Visually inspect for obvious signs of mechanical or electrical damage.
    VISUAL INSPECTION CHART

    Mechanical Electrical
    • Power sliding door (PSD) wedges and strikers alignment
    • Drive assembly actuator cable condition and connection
    • Sliding door tracks and track fasteners installation
    • Sliding door rollers binding or obstructed
    • Fuel door interlock mechanism binding or damaged (LH side PSD only)
    • Smart junction box (SJB) fuse(s):
      • 11 (5A)
      • 13 (5A)
      • 16 (5A)
    • Bussed electrical center (BEC) fuse(s):
      • 5 (30A)
      • 16 (30A)
      • 58 (30A)
    • PSD open and close switches
    • PSD overhead console on/off switch
    • Fuel door interlock switch (LH side PSD only)
    • Circuitry
  3. Visually inspect the front and rear cables for damage. The cable may be abraded or frayed, resulting in increased door opening/closing effort. The increased effort may trigger the obstacle detection and cause the door to reverse unintentionally. The cable may be frayed due to incorrect assembly of the front and/or rear cable guide assembly. Circumferential cracks in the plastic coating do not count as a failure.
  4. Visually inspect for smooth manual operation of the door. Verify lubrication in the upper and lower tracks. Verify that no localized tight conditions exist between the tracks and roller, causing a binding condition. Increased localized efforts may trigger an obstacle detection and cause the door to reverse unintentionally, or cause the unlatch actuator to deactivate before the door latch clears the latch striker as the door begins to open.
  5. Visually inspect the center track fasteners by making sure the head of each fastener is correctly seated into the track.
  6. Verify the PSD center hinge does not have a bumper attached. This bumper should only be present for a manual sliding door. If this bumper is present on a power door system, remove it. Also on the PSD center hinge is a clip-on rubber bumper used during the manufacturing process to protect the paint. This bumper may be removed to improve door closing efforts.
  7. The battery voltage must be at normal operating levels in order for the PSD to open and close correctly. Make sure the battery and charging systems are operating correctly before carrying out the PSD self-test.
  8. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  9. If the cause is not visually evident, connect the scan tool to the data link connector (DLC) and select the vehicle to be tested from the scan tool menu. If the scan tool does not communicate with the vehicle:
    • check that the program card is correctly installed.
    • check the connections to the vehicle.
    • check the ignition switch position.
  10. If the scan tool tester still does not communicate with the vehicle, refer to the Scan Tool Operating Manual.
  11. Carry out the scan tool data link test. If the scan tool responds with:
    • SCP or ISO circuit fault; all electronic control units no response/not equipped, refer to MODULE COMMUNICATIONS NETWORK article.
    • No response/not equipped for LH PSD module, go to Pinpoint Test A .
    • No response/not equipped for RH PSD module, go to Pinpoint Test B .
    • No response/not equipped for the SJB, refer to MULTIFUNCTION ELECTRONIC MODULES article.
      • NOTE: In order to carry out the PSD module self-tests, the overhead console on/off switch must be in the ON position. The PSD must be completely closed and unlocked. The vehicle must be in PARK and the ignition key must be in the ON position. For the LH side PSD only, the fuel filler door must be completely closed.
    • SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out self-test diagnostics for the LH side PSD module, the RH PSD module and the SJB.
  12. If the DTCs retrieved are related to the concern, go to the appropriate DTC index.
  13. If no DTCs related to the concern are retrieved, go to Symptom Chart  to continue the diagnostics.
    LH POWER SLIDING DOOR MODULE (LH PSD MODULE) DIAGNOSTIC TROUBLE CODE (DTC) INDEX

    DTC Description Action
    B1342 ECU is Defective CLEAR the DTCs. CARRY OUT the LH PSD Module self-test. If DTC B1342 is retrieved, INSTALL a new LH PSD module.
    B1572 LR C-Pillar Ajar Switch Circuit Open Go to Pinpoint Test L .
    B2016 PSD Latch Switch Open Circuit Go to Pinpoint Test J .
    B2337 Vehicle Signal Indicating Park While VSS Present REFER to Introduction - Gasoline Engines article to diagnose the VSS circuits. REFER to AUTOMATIC TRANSAXLE/TRANSMISSION article or AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article to diagnose PARK signal.
    B2238 Broken Cable Detected Go to Pinpoint Test C .
    B2270 PSD Exceeded Time Allowed to Cinch Door (exceeded time allowed to reach primary latch position after reaching secondary latch position) Go to Pinpoint Test D .
    B2271 PSD Did Not Reach Full-Open Position During Self-Test Go to Pinpoint Test E .
    B2363 Position Sensor System Failure Go to Pinpoint Test F .
    B2364 Fuel Door Interlock Open Circuit Go to Pinpoint Test G .
    B2365 B-pillar PSD Open/Close Switch Circuit Short to Ground Go to Pinpoint Test H .
    B2366 PSD Open/Close Switch Circuit Short to Ground Go to Pinpoint Test I .
    B2367 PSD On/Off Switch Open Circuit Go to Pinpoint Test R .
    B2483 Enable Signal Open Circuit (Park) Go to Pinpoint Test K .
    B2589 No PSD C-pillar Ajar Switch Detected on Closing and Door Reversed Go to Pinpoint Test L .
    B2591 No PSD Detent (Latch) Switch Detected on Unlatch Go to Pinpoint Test M .
    B2592 Door Not Pulled into Primary During Power Close and High Duty Cycles Go to Pinpoint Test N .
    B2593 Door Reversed While Closing Due to an Obstacle Go to Pinpoint Test O .
    B2594 No Movement was Detected After an Unlatch During a Power Open Operation Go to Pinpoint Test P .
    B2603 PSD Not Pulled into Primary Latch Position During Power Close During Self-Test Go to Pinpoint Test Q .
    B2605 Disable Signal Open Circuit - VSS Greater than 5 km/h (3 mph) Go to Pinpoint Test S .
    B2859 PSD Position Out of Range INSTALL a new PSD position sensor. CLEAR the DTCs. CARRY OUT the LH PSD Module self-test. If DTC B2859 is retrieved, INSTALL a new LH PSD Module.
    RH POWER SLIDING DOOR MODULE (RH PSD MODULE) DIAGNOSTIC TROUBLE CODE (DTC) INDEX

    DTC Description Action
    B1336 C-Pillar Ajar Switch RR Circuit Open Go to Pinpoint Test L .
    B1342 ECU is Defective CLEAR the DTCs. CARRY OUT the RH PSD Module self-test. If DTC B1342 is retrieved, INSTALL a new RH PSD module.
    B2016 PSD Latch Switch Open Circuit Go to Pinpoint Test J .
    B2337 Vehicle Signal Indicating Park While VSS Present REFER to Introduction - Gasoline Engines article to diagnose the VSS circuits. REFER to AUTOMATIC TRANSAXLE/TRANSMISSION article or AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article to diagnose PARK signal.
    B2238 Broken Cable Detected Go to Pinpoint Test C .
    B2270 PSD Exceeded Time Allowed to Cinch Door (exceeded time allowed to reach primary latch position after reaching secondary latch position) Go to Pinpoint Test D .
    B2271 PSD Did Not Reach Full Open Position During Self-Test Go to Pinpoint Test E .
    B2363 Position Sensor System Failure Go to Pinpoint Test F .
    B2365 B-pillar PSD Open/Close Switch Circuit Short to Ground Go to Pinpoint Test H .
    B2366 PSD Open/Close Switch Circuit Short to Ground Go to Pinpoint Test I .
    B2367 PSD On/Off Switch Open Circuit Go to Pinpoint Test R .
    B2483 Enable Signal Open Circuit (Park) Go to Pinpoint Test K .
    B2589 No PSD C-pillar Ajar Switch Detected on Closing and Door Reversed Go to Pinpoint Test L .
    B2591 No PSD Detent (Latch) Switch Detected on Unlatch Go to Pinpoint Test M .
    B2592 Door Not Pulled into Primary During Power Close and High Duty Cycles Go to Pinpoint Test N .
    B2593 Door Reversed While Closing Due to an Obstacle Go to Pinpoint Test O .
    B2594 No Movement Was Detected After an Unlatch During a Power Open Operation Go to Pinpoint Test P .
    B2603 PSD Not Pulled into Primary Latch Position During Power Close During Self-Test Go to Pinpoint Test Q .
    B2605 Disable Signal Open Circuit - VSS Greater Than 5 km/h (3 mph) Go to Pinpoint Test S .
    B2859 PSD Position Out of Range INSTALL a new PSD position sensor. CLEAR the DTCs. CARRY OUT the RH PSD Module self-test. If DTC B2859 is retrieved, INSTALL a new RH PSD Module.
    SMART JUNCTION BOX (SJB) DIAGNOSTIC TROUBLE CODE (DTC) INDEX

    DTC Description Action
    B1335 RH Sliding Door Ajar Go to Pinpoint Test L .
    B1342 ECU is Defective CLEAR the DTCs. CARRY OUT the SJB self-test. If DTC B1342 is retrieved, INSTALL a new SJB. REFER to MULTIFUNCTION ELECTRONIC MODULES article.
    B1571 LH Sliding Door Ajar Go to Pinpoint Test L .
    B1676 Battery Voltage Out of Range REFER to CHARGING SYSTEM - GENERAL INFORMATION article.
    B2055 LH PSD Open/Close Output Short to Ground Go to Pinpoint Test I .
    B2056 RH PSD Open/Close Output Short to Ground Go to Pinpoint Test I .
    B2057 Left PSD Open/Close Switch Circuit Short to Ground (Overhead Console) Go to Pinpoint Test I .
    B2058 Right PSD Open/Close Switch Circuit Short to Ground (Overhead Console) Go to Pinpoint Test I .
    B2066 PSD Park Status Output Open or Short to Battery Go to Pinpoint Test K .
    B2067 PSD Park Status Output Short to Ground Go to Pinpoint Test K .
    B2237 Vehicle Signal Indicating PARK While VSS Present REFER to Introduction - Gasoline Engines article to diagnose the VSS circuits. REFER to AUTOMATIC TRANSAXLE/TRANSMISSION article or AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article diagnose PARK signal.
    B2477 Module Configuration Failure REFER to MODULE CONFIGURATION article.
    B2557 Left PSD Open/Close Output Circuit Short to Battery Go to Pinpoint Test I .
    B2558 Right PSD Open/Close Output Circuit Short to Battery Go to Pinpoint Test I .
    C1445 PSD Speed Status Open or Short to Battery Go to Pinpoint Test S .
    C1999 PSD Speed Status Short to Ground Go to Pinpoint Test S .
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