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Transfer Case Vent: Installation

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  1. Inspect the condition of the transfer case vent hole.
    • By hand, insert the new transfer case vent into the transfer case cover and measure the distance between the transfer case cover and the vent as indicated.
    • If the measurement is less than specification, install a new transfer case.
      Fig 1: Installing A New Transfer Case
      G03901927Courtesy of FORD MOTOR CO.
  2. CAUTION: Do not apply silicone sealant to the transfer case vent hole as it may cause damage to the transfer case internal components.
    Fig 2: Applying A Bead Of Silicone Gasket And Sealant To Transfer Case Vent
    G03901928Courtesy of FORD MOTOR CO.
  3. Apply a bead of silicone gasket and sealant to the transfer case vent where indicated.
  4. NOTE: Drive the transfer case vent in until the special tool bottoms out against the transfer case rear cover boss.
    Fig 3: Installing Transfer Case Vent
    G03901929Courtesy of FORD MOTOR CO.
  5. Using the special tool, install the transfer case vent.
  6. Measure the depth of the transfer case vent.
    • If the vent is too high, repeat Step  3.
      Fig 4: Measuring Depth Of Transfer Case Vent
      G03901930Courtesy of FORD MOTOR CO.
  7. CAUTION: Make sure the transfer case vent boot is correctly aligned.
    NOTE: Use a soapy water solution to lubricate the transfer case breather boot.
    Fig 5: Installing Transfer Case Vent Boot
    G03901931Courtesy of FORD MOTOR CO.
  8. Install the transfer case vent boot.
  9. Install the transfer case. For additional information, refer to POWER TRANSFER UNIT (PTU) - AUTOMATIC TRANSAXLE  or POWER TRANSFER UNIT (PTU) - MANUAL TRANSAXLE .