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Home >> Ford >> 2005 >> Escape Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Transfer Case - Power Transfer Unit (PTU)) >> In-Vehicle Repair >> Output Flange >> Removal

Output Flange: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the transfer case. For additional information, refer to POWER TRANSFER UNIT (PTU) - AUTOMATIC TRANSAXLE  or POWER TRANSFER UNIT (PTU) - MANUAL TRANSAXLE .
    2. CAUTION: Rotational torque of the transfer case rear output shaft flange must be measured and recorded using an in-lb torque wrench for correct pinion bearing preload when reassembled.
    Fig 1: Removing Pinion Nut
    G03901923Courtesy of FORD MOTOR CO.
  2. Using the special tool to hold the flange, remove the pinion nut.
    3. CAUTION: Mark the transfer case rear output shaft flange relative to the pinion spline.
    Fig 2: Removing Transfer Case Rear Output Shaft Flange
    G03901924Courtesy of FORD MOTOR CO.
  3. Using the special tool, remove the transfer case rear output shaft flange.
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