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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2585 (Automatic Transmission - 6R140 (TORQSHIFT(R)6)) -- F250-F550 Super Duty) >> Removal And Installation >> Transmission Range (TR) Sensor >> Installation

Transmission Range (TR) Sensor: Installation

WARNING: This page is about a different car, the 2011 Ford Pickup, 2011 Ford F550 Super Duty, 2011 Ford F450 Super Duty, and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the park pawl actuator rod in the TR  sensor.
    Fig 1: Locating Park Pawl Actuator Rod
    G07482870Courtesy of FORD MOTOR CO.
  2. Position the TR  sensor and park pawl actuator rod in the transmission case. Push the park pawl up and install the park pawl actuator rod. Align the TR  sensor with the detent spring pin and position the TR  sensor in place.
    1. Park pawl actuator rod
    2. Park pawl
    3. TR  sensor
    4. Detent spring pin
    Fig 2: Installing Park Pawl Actuator Rod
    G07482871Courtesy of FORD MOTOR CO.
  3. Install the manual shaft in the TR  sensor and align the roll pin hole.
    1. Manual shaft
    2. TR  sensor
    3. Roll pin hole
    Fig 3: Installing Manual Shaft
    G07482872Courtesy of FORD MOTOR CO.
  4. Using a suitable tool, install a new manual shaft-to- TR  sensor roll pin.
    Fig 4: Locating Manual Shaft-To-TR Sensor Roll Pin
    G07482873Courtesy of FORD MOTOR CO.
  5. Tighten the TR  sensor detent spring bolt.
    • Tighten to 12 Nm (106 lb-in).
    Fig 5: Locating TR Sensor Detent Spring Bolt
    G07482874Courtesy of FORD MOTOR CO.
  6. Position the wiring harness in place and connect the TFT  sensor electrical connector and the TR  sensor electrical connector.
    Fig 6: Locating Transmission Fluid Temperature Sensor And Transmission Range Sensor Electrical Connectors
    G07482875Courtesy of FORD MOTOR CO.
    7. NOTE: Do not bend the manual valve rod clip when installing the manual valve rod. If the manual valve rod clip is bent back to install the manual valve rod instead of sliding it off, the manual valve rod clip will become permanently distorted causing total loss of transmission control or transmission failure. If the manual valve rod clip is bent, install a new manual valve rod clip.
    Fig 7: Installing Manual Valve Rod
    G07482876Courtesy of FORD MOTOR CO.
  7. Install the manual valve rod in the manual valve and the TR  sensor and move the manual valve rod clip over the manual valve rod until the manual valve rod clip tab goes through the TR  sensor to hold the manual valve rod in place.
    1. Manual valve rod
    2. Manual valve
    3. TR  sensor
    4. Manual valve rod clip
    5. Manual valve rod clip tab
  8. Install the transmission fluid pan. For additional information, refer to TRANSMISSION FLUID PAN .
  9. Connect the selector lever cable end.
    Fig 8: Locating Selector Lever Cable
    G07482877Courtesy of FORD MOTOR CO.
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