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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2585 (Automatic Transmission - 6R140 (TORQSHIFT(R)6)) -- F250-F550 Super Duty) >> Disassembly And Assembly >> Main Control - Overhaul >> Assembly

Main Control - Overhaul: Assembly

WARNING: This page is about a different car, the 2011 Ford Pickup, 2011 Ford F550 Super Duty, 2011 Ford F450 Super Duty, and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Many components and surfaces in the main control valve body are precision machined. Use care when cleaning and assembling the upper and lower valve body or damage can occur to the machined surfaces.
    Fig 1: Identifying Upper And Lower Valve Body
    G07483365Courtesy of FORD MOTOR CO.
  1. Clean and inspect the upper and lower valve body for damage. Inspect the passages and valves for damage and clean any excessive debris. Install new components as necessary.
  2. Clean and inspect the separator plate for damage. Install a new separator plate if necessary.
    Fig 2: Identifying Separator Plate Damage
    G07483366Courtesy of FORD MOTOR CO.
    3. NOTE: Make sure to install the retaining clips, caps, valves and valve springs in the correct locations in the upper and lower valve body or harsh/soft or no shifts or damage to the transmission can occur.
    Fig 3: Identifying Upper And Lower Valve Body
    G07483367Courtesy of FORD MOTOR CO.
  3. Clean and install the retaining clips, caps, valves and valve springs into the bores of the upper and lower valve body.
    1. Upper valve body
    2. Lower valve body
  4. Clean and install the 3 check balls, the 2 relief valves and the control valve inlet nozzle in the locations they were removed from.
    1. Check balls
    2. Relief valves
    3. Pump inlet nozzle
    Fig 4: Identifying Check Balls, Relief Valves And Pump Inlet Nozzle
    G07483368Courtesy of FORD MOTOR CO.
    5. NOTE: Make sure to align the relief valves to the holes they rest in.
    Fig 5: Locating Separator Plate Bolts
    G07483369Courtesy of FORD MOTOR CO.
  5. Position the separator plate on the upper valve body and install the 2 bolts.
    • Tighten the bolts to 11 Nm (97 lb-in).
  6. Install the 2 solenoid dampers in the lower valve body.
    Fig 6: Identifying Solenoid Dampers On Lower Valve Body
    G07483370Courtesy of FORD MOTOR CO.
  7. Position the upper valve body on the lower valve body.
    1. Upper valve body
    2. Lower valve body
    Fig 7: Identifying Upper And Lower Valve Body
    G07483371Courtesy of FORD MOTOR CO.
    8. NOTE: Make sure the 4 longer main control bolts are installed in the locations they were removed.
    Fig 8: Locating Main Control Bolt
    G07483372Courtesy of FORD MOTOR CO.
  8. Install the 26 main control bolts. Tighten the main control bolts from the inside out.
    • Tighten to 11 Nm (97 lb-in).
    9. NOTE: Solenoids are calibrated from the factory and are not all the same. To replace a solenoid, match the replacement solenoid type (normally high/normally low) and the band number with the original solenoid or harsh shifts or damage to the transmission can occur.
    Fig 9: Identifying O-Rings, Screens And Solenoid Band Number
    G07483373Courtesy of FORD MOTOR CO.
  9. Inspect the solenoid O-rings for damage and install new O-rings if needed. Inspect the solenoid screens for contamination and install new solenoids if needed. If new solenoids are needed, use the solenoid exploded view at the beginning of this procedure to identify which type (normally high/normally low) of solenoid it is and use the charts below to get the correct part number for the solenoid band number.
    SOLENOID BAND NUMBER

    Solenoid Band Number Normally High Solenoid Part Number
    2 BC3Z-7G383-K
    3 BC3Z-7G383-L
    4 BC3Z-7G383-M
    5 BC3Z-7G383-N
    SOLENOID BAND NUMBER

    Solenoid Band Number Normally Low Solenoid Part Number
    2 BC3Z-7G383-S
    3 BC3Z-7G383-T
    4 BC3Z-7G383-U
    5 BC3Z-7G383-V
    1. O-rings
    2. Screens
    3. Solenoid band number
  10. Position the 7 solenoids in the main control valve body in the same ports they were numbered and removed from.
    Fig 10: Identifying Main Control Solenoids
    G07483374Courtesy of FORD MOTOR CO.
    11. NOTE: Make sure the solenoid retainer is installed so the bolt hole surface rests flush against the main control valve body assembly or damage to the solenoids or retainer can occur.
    Fig 11: Locating Solenoid Retainer Bolts
    G07483375Courtesy of FORD MOTOR CO.
  11. Install the solenoid retainer and the 7 bolts.
    • Tighten to 11 Nm (97 lb-in).
  12. Install the manual control valve in the main control and install the E-clip on the manual control valve.
    Fig 12: Installing Manual Control Valve
    G07483376Courtesy of FORD MOTOR CO.
  13. Install the TFT  sensor in the main control valve body and rotate it 90 degrees clockwise to lock it in place.
    Fig 13: Locating Transmission Fluid Temperature Sensor
    G07483377Courtesy of FORD MOTOR CO.
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