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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2585 (Automatic Transmission - 6R140 (TORQSHIFT(R)6)) -- F250-F550 Super Duty) >> Disassembly And Assembly Of Subassemblies >> Transmission Case >> Special Tool(s) >> Disassembly

Special Tool(s): Disassembly

WARNING: This page is about a different car, the 2011 Ford Pickup, 2011 Ford F550 Super Duty, 2011 Ford F450 Super Duty, and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Using a punch, remove and discard the manual shaft-to- TR  sensor roll pin.
    Fig 1: Locating Manual Shaft-To-TR Sensor Roll Pin
    G07483388Courtesy of FORD MOTOR CO.
  2. Loosen the TR  sensor detent spring bolt and the detent spring enough to remove the tension from the TR  sensor.
    Fig 2: Locating TR Sensor Detent Spring Bolt
    G07483389Courtesy of FORD MOTOR CO.
  3. Slide the manual shaft out and remove the TR  sensor, park pawl actuator rod and the manual shaft.
    1. Manual shaft
    2. TR  sensor
    Fig 3: Sliding Manual Shaft
    G07483390Courtesy of FORD MOTOR CO.
  4. Remove the bolt and TR  sensor detent spring.
    Fig 4: Locating TR Sensor Detent Spring
    G07483391Courtesy of FORD MOTOR CO.
  5. Remove the park pawl pin plug.
    Fig 5: Locating Park Pawl Pin Plug
    G07483392Courtesy of FORD MOTOR CO.
  6. Remove the park pawl pin and the park pawl.
    Fig 6: Locating Park Pawl And Pin
    G07483393Courtesy of FORD MOTOR CO.
  7. Install the Rear Bearing Remover/Installer on the rear bearing with the Forcing Screw and remove the inner and outer output shaft bearings.
    Fig 7: Removing Inner And Outer Output Shaft Bearings
    G07483394Courtesy of FORD MOTOR CO.

    Vehicles equipped with Power Take-Off (PTO) 

  8. Remove and discard the 6 PTO  cover bolts, the PTO  cover and gasket.
    Fig 8: Locating PTO Cover Bolts
    G07483395Courtesy of FORD MOTOR CO.