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Windshield Glass: Notes

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tool(s)
G03183661Courtesy of FORD MOTOR CO.
MATERIALS SPECIFICATION CHART

Item Specification
Urethane Adhesive Metal Primer Essex U-413 WSB-M2G234-C
Urethane Glass Prep Essex U-401 WSB-M5B280-C
Urethane Glass Primer Essex U-402 WSB-M2G314-B
Urethane Adhesive Essex 400-HV WSB-M2G316-B
WARNING: To prevent glass splinters from entering the eyes or cutting hands, wear safety glasses and heavy gloves when cutting and removing the glass from the vehicle.
  1. Remove right and left side A-pillar trim panels, sun visors and retainers and if equipped overhead console. For additional information, refer to BODY SYSTEM - INTERIOR
  2. Remove the interior mirror. For additional information, REFER to INTERIOR MIRROR .
  3. Lower the front portion of the headliner.
  4. Remove the cowl panel grille. For additional information, REFER to WINDSHIELD WIPER .
  5. Remove the parts in the order indicated in the following illustration and table.
    Fig 2: Removing Windshield Glass
    G03183662Courtesy of FORD MOTOR CO.
  6. To install, reverse the removal procedure.