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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 383 (Rear Drive Axle/Differential 7.5-Inch Ring Gear) >> In-Vehicle Repair >> Drive Pinion Flange >> Installation

Drive Pinion Flange: Installation

WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the pinion flange splines with lubricant.
  2. NOTE: Disregard the scribe marks if a new pinion flange is being installed.
    Fig 1: Aligning Pinion Flange With Drive Pinion Shaft
    G03434203Courtesy of FORD MOTOR CO.
  3. Align the pinion flange with the drive pinion shaft.
  4. With the drive pinion in place in the rear axle housing, install the pinion flange using the special tool.
    Fig 2: Installing Pinion Flange
    G03434204Courtesy of FORD MOTOR CO.
  5. Position the new pinion nut.
    Fig 3: Positioning Pinion Nut
    G03434205Courtesy of FORD MOTOR CO.
  6. CAUTION: Under no circumstances is the pinion nut to be backed off to reduce preloads. If reduced preload is required, a new drive pinion collapsible spacer and pinion nut must be installed.
    CAUTION: Remove the special tool while taking preload readings with the Nm (inch-pound) torque wrench.
    Fig 4: Tightening Pinion Nut
    G03434206Courtesy of FORD MOTOR CO.
  7. Using the special tool, hold the pinion flange and tighten the pinion nut.
    • Rotate the pinion occasionally to make sure the cone and roller bearings are seating correctly.
    • Install a Nm (inch-pound) torque wrench on the pinion nut.
    • Rotating the pinion through several revolutions, take frequent cone and roller bearing torque preload readings until the original recorded preload reading is obtained.
    • If the original recorded preload is lower than specification for used bearings, tighten to the appropriate specification. If the preload is higher than the specification, then tighten the nut to the original reading as recorded.
    • Refer to the TORQUE SPECIFICATIONS  for used pinion bearings.
  8. Position the driveshaft and align the marks on the pinion flange.
    Fig 5: Aligning Driveshaft Marks To Pinion Flange
    G03434207Courtesy of FORD MOTOR CO.
  9. CAUTION: The driveshaft centering socket yoke fits tightly on the rear axle pinion flange pilot. To make sure that the yoke seats squarely on the flange, tighten the bolts evenly in a cross pattern as shown.
    Fig 6: Installing Driveshaft Bolts
    G03434208Courtesy of FORD MOTOR CO.
  10. Install the driveshaft bolts.
  11. Install the rear brake drums. For additional information, REFER to DISC & DRUM .