Manual Control Lever Shaft And Seal: Installation

ALL VEHICLES 

NOTE: Prior to installing the manual control lever seal, clean the bore opening with mineral spirits.
Fig 1: Installing Manual Control Lever Seal
Courtesy of FORD MOTOR CO.
1. Using the special tool, install the manual control lever seal.
2. Install the manual control lever shaft assembly.
   1. Install the manual control lever shaft assembly.
   2. Install and seat the manual lever shaft retaining pin below the case surface.
   NOTE: The inner manual valve detent lever must be seated on the flats of the manual control lever shaft assembly, and the parking pawl actuating rod must be through the guide plate.
   NOTE: The manual control valve detent lever spring must be on the inner manual valve detent lever, and the detent lever pin must align with the manual shift valve.
   3. Install the parking pawl actuating rod and the inner manual valve detent lever.
   NOTE: Use a crescent wrench on the manual control lever or the outer flats of the manual control lever shaft assembly when installing the inner manual valve detent lever nut.
   Fig 2: Installing Manual Control Lever Shaft Assembly
   Courtesy of FORD MOTOR CO.
   4. Install the inner manual valve detent lever nut.
   CAUTION: Make sure that the pump bore is clean and the old filter seal has been removed.
   NOTE: Prior to installation, lightly lubricate the seal with clean automatic transmission fluid.
   Fig 3: Pressing Fluid Filter And Seal Assembly Into Pump Bore
   Courtesy of FORD MOTOR CO.
   5. Press the fluid filter and seal assembly into the pump bore until seated.
   NOTE: Do not discard the gasket unless damaged. This is a reusable gasket.
   NOTE: Apply a light coat of petroleum jelly to hold the gasket to the fluid pan.
   Fig 4: Positioning Gasket Onto Clean Fluid Pan
   Courtesy of FORD MOTOR CO.
   6. Position the gasket onto the clean fluid pan. Make sure the magnet is positioned over the dimple in the fluid pan.
   CAUTION: Mixing the 4x2-style and 4x4-style transmission fluid filters and transmission pan assembly components can cause transmission damage.
   Fig 5: Installing Transmission Fluid Pan
   Courtesy of FORD MOTOR CO.
   7. Install the correct pan with gasket for this application. Alternately tighten the bolts.

      VEHICLES EQUIPPED WITH A FLUID PAN DRAIN PLUG 

   8. Install the drain plug.
      Fig 6: Installing Drain Plug

      Courtesy of FORD MOTOR CO.

      ALL VEHICLES 

   9. Install the digital transmission range (TR) sensor.
      1. Install the digital TR sensor.
      2. Loosely install the bolts.
         Fig 7: Installing Digital Transmission Range (TR) Sensor

         Courtesy of FORD MOTOR CO.
   10. Using the special tool, align the digital TR sensor. The tool is designed to fit snug.
       Fig 8: Using Special Tool And Aligning Digital TR Sensor

       Courtesy of FORD MOTOR CO.
   11. Tighten the bolts.
       Fig 9: Tightening Digital TR Sensor bolts

       Courtesy of FORD MOTOR CO.
   12. Connect the connector.
       Fig 10: Connecting Digital TR Sensor Connector

       Courtesy of FORD MOTOR CO.
   13. Connect the shift cable to the manual control lever shaft assembly.
       Fig 11: Connecting Shift Cable To Manual Control Lever Shaft Assembly

       Courtesy of FORD MOTOR CO.
   14. Lower the vehicle.
   15. Connect the battery ground cable.
   16. Fill the transmission to the specified level with clean automatic transmission fluid. For additional information, refer to the Fluid Capacity  table.