Possible Causes
WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, and 2004 Ford Excursion. However, it is still accessible from the selected car via links, so may be relevant.
Air bag tone warning indicator circuit shorted to battery or ignition voltage could be caused by short to battery or ignition voltage in Light Blue/Black wire (circuit No. 1083), damaged or inoperative instrument cluster or faulty RCM.
- Check for hard or intermittent DTC
Turn ignition switch to OFF position. Connect scan tool to Data Link Connector (DLC). See USING SCAN TOOL under DIAGNOSTICS. Turn ignition switch to RUN position. Retrieve and record any continuous DTCs. See RETRIEVING FAULT CODES under DIAGNOSTICS. Perform on-demand self-test. See ON-DEMAND SELF-TEST under DIAGNOSTICS. If DTC B1891 was retrieved during on-demand self-test, fault is hard. Go to next step. If DTC B1891 was not retrieved, fault is intermittent. Go to step 4. - Check air bag tone warning indicator circuit
Turn ignition switch to OFF position. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG SYSTEM. Access RCM and disconnect harness connector. See RESTRAINTS CONTROL MODULE (RCM) under REMOVAL & INSTALLATION. Access instrument cluster and disconnect 12-pin harness connector C220B. See INSTRUMENT CLUSTER under REMOVAL & INSTALLATION. See Figure. Turn ignition switch to RUN position. Measure voltage between ground and harness side of RCM connector terminal No. 26 (Light Blue/Black wire). If voltage is more than 0.2 volt, repair short to battery in Light Blue/Black wire. See WIRING DIAGRAMS . Go to step 5. If voltage is less than 0.2 volt, go to next step. - Check air bag tone warning indicator
Turn ignition switch to OFF position. Reconnect instrument cluster 12-pin harness connector C220B. Turn ignition switch to RUN position. Connect fused jumper wire between ground and RCM connector terminal No. 26 (Light Blue/Black wire). Listen for audible warning tone. If warning tone was heard, replace RCM. Go to step 5. If warning tone was not heard, replace instrument cluster. Go to step 5. - Check for intermittent fault
Turn ignition switch to OFF position. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG SYSTEM. Perform on-demand self-test. If DTC B1891 was retrieved during on-demand self-test, fault is hard. Go to step 2. If DTC B1891 was not retrieved, fault is intermittent. Check for cause of intermittent short to battery or ignition in Light Blue/Black wire. See WIRING DIAGRAMS . Attempt to recreate fault by flexing wire harness and cycling ignition switch frequently. Repair any intermittent problems found. Go to next step. - Check for additional DTCs
Refer to continuous DTCs recorded in step 1. If any continuous DTCs were retrieved, go to diagnostic trouble code identification table for direction to appropriate test. See DIAGNOSTIC TROUBLE CODE (DTC) IDENTIFICATION table. DO NOT clear any DTCs until all DTCs have been resolved. If no continuous DTCs were retrieved, reconnect air bag system. Activate air bag system. See ACTIVATING SYSTEM under DISABLING & ACTIVATING AIR BAG SYSTEM. Clear all DTCs. See CLEARING FAULT CODES under DIAGNOSTICS.