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Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the 4 transaxle roll restrictor cross brace bolts.
    • Clean the transaxle roll restrictor cross brace bolts using a wire brush and apply threadlock.
    • To install, tighten to 55 Nm (41 lb-ft).
  2. Remove the bolt and the transaxle roll restrictor cross brace.
    • Clean the transaxle roll restrictor cross brace-to-roll restrictor using a wire brush and apply threadlock.
    • To install, tighten to 48 N.m (35 lb-ft).
  3. Disconnect the brake booster vacuum fitting and position aside.
  4. Remove the brake master cylinder. For additional information, refer to REMOVAL AND INSTALLATION .
  5. Remove the hydraulic control unit (HCU). For additional information, refer to REMOVAL AND INSTALLATION .
  6. Remove the redundant self-locking pin cover and the self-locking pin.
  7. Remove the booster rod and washer from the brake pedal.
  8. Remove and discard the 4 brake booster nuts.
    • To install, tighten to 25 Nm (18 lb-ft).
  9. Remove the brake booster.
  10. To install, reverse the removal procedure.
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