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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1262 (Engine - 3.0L (4V)) >> In-Vehicle Repair >> Cylinder Head - RH >> Installation

Cylinder Head - RH: Installation

WARNING: This page is about a different car, the 2005 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.
  1. Use a plastic scraping tool to remove all traces of the head gasket.
    • Clean all surfaces with silicone gasket remover and metal surface prep.
  2. CAUTION: New cylinder head bolts must be installed. They are tighten-to-yield designed and cannot be reused.
    NOTE: LH and RH cylinder head gaskets are not interchangeable.
  3. Using a new cylinder head gasket and bolts, position the LH cylinder head and loosely install the bolts.
  4. Tighten the bolts in 6 stages in the sequence shown.
    • Stage 1: Tighten to 30 Nm (22 lb-ft).
    • Stage 2: Rotate 90 degrees.
    • Stage 3: Back out a minimum of one full turn (360 degrees).
    • Stage 4: Tighten to 30 Nm (22 lb-ft).
    • Stage 5: Rotate 90 degrees.
    • Stage 6: Rotate all bolts an additional 90 degrees.
    Fig 1: Identifying Cylinder Head Bolt Tightening Sequence
    G03995845Courtesy of FORD MOTOR CO.
  5. Install the special tool.
    Fig 2: Installing Special Tool
    G03995844Courtesy of FORD MOTOR CO.
  6. Remove the 4 crossmember bolts.
    Fig 3: Identifying Crossmember Bolts
    G03995843Courtesy of FORD MOTOR CO.
  7. Position the ground strap and install the bolt.
    • Tighten to 10 Nm (89 lb-in).
    Fig 4: Installing Ground Strap And Bolt
    G03995842Courtesy of FORD MOTOR CO.
  8. Position the radio interference capacitor and install the bolt.
    • Tighten to 10 Nm (89 lb-in).8.
  9. NOTE: Inspect and install a new coolant outlet tube O-ring seal as necessary.
  10. Install the coolant outlet tube and the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
  11. Install the lower intake manifold. For additional information, refer to LOWER INTAKE MANIFOLD  in this article .
  12. Install the RH exhaust manifold. For additional information, refer to EXHAUST MANIFOLD - LH  in this article .
  13. Install the RH camshafts. For additional information, refer to VALVE TRAIN COMPONENTS - EXPLODED VIEW  and CAMSHAFTS  in this article .