Test Procedure
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- K1 PRELIMINARY DIAGNOSIS FOR DTCS P0117 OR P0118
- Carry out a visual inspection.
- Retrieve and record all DTCs.
- Record the freeze frame data.
- Clear all the DTCs.
- Carry out the on-demand self-test.
Are DTCs P0117 or P0118 present?
Yes No For DTC P0117, GO to K2.
For DTC P0118, GO to K4.UNABLE to duplicate the condition. CHECK for a loose connection, and damaged or corroded terminals. WIGGLE the harness attempting to recreate the fault. REPAIR as necessary. REFER to SYMPTOM CHARTS - 6.0L DIESEL if a driveability concern exists. - K2 DIAGNOSTIC TROUBLE CODE (DTC) P0117
- Possible causes:
- ECT signal circuit ground short
- ECT sensor
- PCM
- Simulate opposite DTC.
- Key OFF.
- Disconnect the ECT harness connector.
- Key ON, engine OFF.
- Carry out the KOEO on-demand self-test.
Is DTC P0118 present?
Yes No INSTALL a new ECT sensor. CLEAR the DTCs. REPEAT the self-test. GO to K3. - Possible causes:
- K3 CHECK THE ECT SIGNAL CIRCUIT FOR A SHORT TO GROUND
- Key OFF.
- Disconnect the PCM engine connector.
- Measure the resistance between the ECT harness signal circuit pin 2, harness side and ground.
Is the resistance greater than 10,000 ohms?
Yes No INSTALL a new PCM. CLEAR the DTCs. REPEAT the self-test. REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test. - K4 DIAGNOSTIC TROUBLE CODE (DTC) P0118
- Possible causes:
- ECT signal circuit open or short to voltage
- signal return circuit open
- ECT sensor
- PCM
- Simulate opposite DTC.
- Key OFF.
- Connect a 5-amp fused jumper wire between the ECT sensor signal circuit pin 2, harness side and the ECT sensor signal return circuit pin 1, harness side.
- Key ON, engine OFF.
- Carry out the KOEO on-demand self-test.
Is DTC P0117 present?
Yes No INSTALL a new ECT sensor. CLEAR the DTCs. REPEAT the self-test. GO to K5. - Possible causes:
- K5 CHECK THE ECT SIGNAL CIRCUIT FOR AN OPEN
- Key OFF.
- Disconnect the PCM engine connector.
- Measure the resistance between the PCM engine connector pin 32, harness side and the ECT sensor signal circuit pin 2, harness side.
Is the resistance less than 5 ohms?
Yes No GO to K6. REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test. - K6 CHECK THE ECT SIGNAL RETURN CIRCUIT FOR AN OPEN
- Measure the resistance between the PCM engine connector pin 25, harness side and the ECT sensor signal return circuit pin 1, harness side.
Is the resistance less than 5 ohms?
Yes No GO to K7. REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test. - K7 CHECK THE ECT SIGNAL CIRCUIT FOR A SHORT TO VOLTAGE
- Key ON, engine OFF.
- Measure the voltage between the ECT sensor signal circuit pin 2, harness side and ground.
Is any voltage indicated?
Yes No REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test. INSTALL a new PCM. CLEAR the DTCs. REPEAT the self-test.