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Cylinder Heads: Inspection

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 1995 Ford RV Cutaway, 1995 Ford Pickup, 1995 Ford F-Super Duty, 1995 Ford Econoline, and 1995 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all carbon from cylinder head combustion chambers. Remove all gasket material from cylinder head and cylinder block. DO NOT scratch mating surfaces.
    CAUTION: NEVER machine cylinder head or cylinder block mating surfaces. This reduces valve-to-piston clearance, causing engine damage. If cylinder head or cylinder block surface warpage exceeds specification, replace with NEW unit.
  2. Measure cylinder head warpage. If warpage exceeds specification, replace cylinder head. See CYLINDER HEAD  table under ENGINE SPECIFICATIONS.
  3. Measure warpage of cylinder block deck surface. If warpage exceeds specification, resurface cylinder block. See CYLINDER BLOCK  table under ENGINE SPECIFICATIONS.
  4. Clean fuel injector bore using Injector Sleeve Brush (014-00934-5). Clean any debris from fuel injector bore, to ensure fuel injector "O" rings will seat properly.
CAUTION: DO NOT use excessive oil on bolt threads, or damage to threads and poor sealing may result. DO NOT use anything other than clean engine oil on bolts.