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Home >> Ford >> 1996 >> Aerostar Van Window >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axle - 8.8" Ring Gear Differentials >> Removal & Installation >> Axle Shaft & Bearing >> Installation (Semi-Floating)

Installation (Semi-Floating)

  1. Lubricate bearing with rear axle lubricant. Using a driver, install bearing. Install oil seal. If seal becomes cocked during installation, remove seal and replace with a NEW  one.
  2. Carefully insert axle in housing to avoid damaging oil seal. Install "C" locks, and push shafts outward to seat locks in counterbore of differential side gears.
  3. Install pinion gears and thrust washers (if removed). Turn gear assembly to align pinion gear and thrust washer bores with pinion shaft holes on case. Install pinion shaft. Apply Loctite to lock bolt and tighten to specification. See TORQUE SPECIFICATIONS  .
  4. Clean gasket mating surfaces and apply 1/8 - 3/16" wide bead of silicone sealant on axle housing cover. Install housing cover. Tighten cover bolts to specification in a crisscross pattern. See TORQUE SPECIFICATIONS  . Fill differential until fluid level is about 1/4" below bottom of filler plug hole.
    Fig 1: Exploded View Of Semi-Floating Axle Assembly (Typical)
    G90I16509Courtesy of FORD MOTOR CO.