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Home >> Fiat >> 2017 >> 500L Pop >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.4L Turbo Engine (Service Information) - 500L >> Turbocharger System >> Cooler And Hoses, Charge Air >> Installation

Cooler And Hoses, Charge Air: Installation

GC0158795Courtesy of CHRYSLER GROUP, LLC
  1. Install the charge air cooler. Set the bottom of the cooler onto the tabs.
  2. Roll the CAC into position. Align the bushings up with the locators on the radiator (1).
  3. Make sure the bushing finger (2) is centered and the bushing is

    NOT 

    distorted once into position.

    GC0159078Courtesy of CHRYSLER GROUP, LLC
  4. Attach the inlet quick connect (1).
    GC0158916Courtesy of CHRYSLER GROUP, LLC
  5. Attach the CAC outlet hose (2) quick connect (1).
  6. Install the bolts (1) and tighten to 9 N.m (80 in. lbs.).
    GC0156137Courtesy of CHRYSLER GROUP, LLC
  7. Install the outlet hose (5) onto the air charge cooler.
  8. Seat the quick (4) onto charge air cooler outlet.
  9. Tighten clamp (1) at the throttle body inlet.
  10. Install the bolts (2 and 3) that secure the outlet hose. Tighten to 9 N.m (80 in. lbs.).
  11. Connect the pressure sensor connector.
  12. Install the evaporative purge hose onto the charge air cooler hose and set clamp in place.
    GC0155791Courtesy of CHRYSLER GROUP, LLC
  13. Tighten the clamp (1) at the turbo charger outlet.
  14. Seat the quick connect (4) at the cooler inlet.
  15. Install bolt (3) and tighten to 9 N.m (80 in.
  16. Install the front fascia

    Refer to FASCIA, FRONT, INSTALLATION .

  17. Lower the vehicle.
  18. Connect the battery negative cable.

    Refer to BATTERY, INSTALLATION .

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