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Cover(S), Cylinder Head: Installation

GC0152496Courtesy of CHRYSLER GROUP, LLC
  1. Install the cylinder head cover gasket (1).
  2. The spark plug tube seals (2) can be reused if not damaged.
    GC0152475Courtesy of CHRYSLER GROUP, LLC
  3. Clean the variable valve actuator assembly, camshaft caps, camshaft housing and cylinder head cover mating surfaces with isopropyl alcohol in preparation for sealant application.
    CAUTION:

    Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar® Engine Sealant RTV Silicone Rubber Adhesive may result in engine fluid leakage.

    CAUTION:

    Following the application of Mopar® Engine Sealant RTV Silicone Rubber Adhesive to the gasket surfaces, the components must be assembled within 10 minutes and the attaching fasteners must be tightened to specification within the next 10 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.

  4. Apply a 2 to 3 mm wide bead of Mopar® Engine RTV GEN II sealant (1) to the cylinder head cover T-joints as shown.
    Fig 1: Cylinder Head Cover Tightening Sequence
    GC0152495Courtesy of CHRYSLER GROUP, LLC
  5. Install the cylinder head cover with twelve bolts. Tighten the twelve bolts in two steps following the sequence shown in illustration:
    • Step 1: All to 5 N.m (44 in. lbs.).
    • Step 2: All to 9 N.m (80 in. lbs.).
    GC0176787Courtesy of CHRYSLER GROUP, LLC
  6. Install the upper timing belt cover and tighten the bolt (1) to 9 N.m (80 in. lbs.).
    GC0176845Courtesy of CHRYSLER GROUP, LLC
  7. Install the turbocharger support bracket (1a). Tighten one nut (1c), two bolts (1b) to 25 N.m (18 ft. lbs.).
    GC0176792Courtesy of CHRYSLER GROUP, LLC
  8. Install the ignition coil heat shield (1b) and tighten the nuts (1a).
  9. Install the manifold support bracket and tighten the fasteners.
  10. Install the intake manifold support bracket and tighten the bolts.
  11. Engage the fuel vapor solenoid valve to the retaining bracket.
  12. Engage the pipes and close the clips.
    GC0176837Courtesy of CHRYSLER GROUP, LLC
  13. Install the ignition coils and tighten the bolts (1) to 9 N.m (80 in. lbs.).
  14. Connect the electrical connections to the ignition coils (2).
  15. Install the ground terminal (3) to the cylinder head cover and tighten the bolt (2) to 9 N.m (80 in. lbs.).
    GC0176840Courtesy of CHRYSLER GROUP, LLC
  16. Install the oil vapor separator complete with new O-ring and tighten the bolts (1) to 13 N.m (115 in. lbs.).
    GC0176822Courtesy of CHRYSLER GROUP, LLC
  17. Install and tighten the engine oil vapor pipe middle bracket bolt (1).
    GC0176834Courtesy of CHRYSLER GROUP, LLC
  18. Connect the oil vapor recovery pipe and tighten the clamp (1).
    GC0176848Courtesy of CHRYSLER GROUP, LLC
  19. Connect the idle oil vapor delivery pipe and tighten the clamp (1).
  20. Install the turbocharger air intake hose and tighten the band clamp.
  21. Connect the air return pipe to the Wastegate control solenoid valve, tighten the clamp and closed the retaining clip.
  22. Connect the engine oil vapor pipes and tighten the clamps.
  23. Close the retaining clip and engage the Wastegate actuator air control tube.
    GC0176800Courtesy of CHRYSLER GROUP, LLC
  24. Connect the turbocharger air inlet hose to the air cleaner body and tighten the band clamp (1).
  25. Install the wire harness retainer bracket and tighten the bolts.
    GC0176832Courtesy of CHRYSLER GROUP, LLC
  26. Connect the engine RPM sensor wire harness connector (1).
  27. Connect the engine oil temperature sensor wire harness connector (2).
    GC0176810Courtesy of CHRYSLER GROUP, LLC
  28. Engage the wire harness to the retaining clips (1).
  29. Install the throttle body air intake hose. Refer to COOLER AND HOSES, CHARGE AIR, INSTALLATION .
  30. Install the vehicle battery. Refer to BATTERY, INSTALLATION .
  31. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
  32. Install the engine cover (Refer to 09 - Engine/COVER, Engine/Installation).
  33. Remove the support and lower the vehicle.
  34. Run the engine until it reaches normal operating temperature and check for leaks.
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