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Line, A/C Suction: Removal

WARNING:

Review the safety precautions and warnings in this group before performing this procedure. Failure to follow these instructions may result in serious or fatal injury.

  1. Disconnect and isolate the negative battery cable.
  2. Recover the refrigerant from the refrigerant system. Refer to REFRIGERANT SYSTEM RECOVERY .
  3. Remove the fresh air inlet. Refer to INLET, FRESH AIR, REMOVAL .
  4. Remove the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL .
  5. Remove the belly pan. Refer to BELLY PAN, REMOVAL .
    GC0204041Courtesy of CHRYSLER GROUP, LLC
  6. Remove the nut (1) that secures the A/C suction line (2) to the A/C compressor.
  7. Disconnect the A/C suction line from the A/C compressor and remove and discard the O-ring seal and gasket.
    GC0160289Courtesy of CHRYSLER GROUP, LLC
  8. Disconnect the electrical connector from the A/C pressure transducer.
  9. Remove the nut (1) that secures the A/C suction line and the A/C liquid line to the A/C expansion valve (2).
    GC0160189Courtesy of CHRYSLER GROUP, LLC
  10. Disconnect the A/C suction and liquid lines (1) from the A/C expansion valve and remove and discard the seals.
  11. Separate the A/C liquid line (2) from the tapping block of the A/C suction line.
  12. Install plugs in, or tape over all the opened refrigerant line fittings and the compressor and expansion valve ports (3).
    GC0160420Courtesy of CHRYSLER GROUP, LLC
  13. Disengage the A/C suction line from the upper retaining clip (1).
    GC0160598Courtesy of CHRYSLER GROUP, LLC
  14. Disengage the A/C suction line from the lower retaining clips (1).
  15. Remove the A/C suction line from the engine compartment.
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