LEMON Manuals: Even more car manuals for everyone
Home >> Dodge and Ram >> 2023 >> ProMaster 2500 >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Frame And Bumpers >> Frame >> CROSSMEMBER, Front Suspension >> Installation

CROSSMEMBER, Front Suspension: Installation

GC0160471Courtesy of CHRYSLER GROUP, LLC
  1. If necessary, install the stabilizer bar. Refer to STABILIZER BAR, FRONT, INSTALLATION .
  2. If necessary, install the steering gear. Refer to GEAR, INSTALLATION .
  3. Raise the crossmember into position.
  4. Install the six front crossmember bolts (1) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS 
    GC0160724Courtesy of CHRYSLER GROUP, LLC
  5. On each side of the vehicle, install the front crossmember bolts (2) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    GC0204036Courtesy of CHRYSLER GROUP, LLC
  6. On the right side of the vehicle, install the underbody shield to crossmember bolt (1) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    GC0203858Courtesy of CHRYSLER GROUP, LLC
  7. Connect the steering gear wire harness connector (1, 2).
    GC0203907Courtesy of CHRYSLER GROUP, LLC
  8. Secure the wire harness routing clips (1).
    GC0160218Courtesy of CHRYSLER GROUP, LLC
  9. Install the rear side transmission strut mount bolt (3) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    GC0160647Courtesy of CHRYSLER GROUP, LLC
  10. On both sides of vehicle, install the lower control arms to the ball joints (1).
  11. On both sides of vehicle, install the washer (2).
  12. On both sides of vehicle, install a NEW  ball joint to lower control arm nut (3), hold the ball joint stud (1) and tighten the ball joint to lower control arm nut (3) to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
    GC0160480Courtesy of CHRYSLER GROUP, LLC
  13. On both sides of vehicle, install each outer tie rod end (1) to the knuckle.
  14. Install a NEW  tie rod nut (3), hold the tie rod stud and tighten the tie rod nut (3) to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
    GC0203890Courtesy of CHRYSLER GROUP, LLC
  15. Install the lower washer (2) and bushing (1).
    GC0204022Courtesy of CHRYSLER GROUP, LLC
  16. On each side of vehicle, install the stabilizer bar link to lower control arm nut (2) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
  17. On each side of vehicle, install the tire and wheel assemblies. Refer to INSTALLATION .
  18. Remove the support and lower the vehicle.
    GC0203882Courtesy of CHRYSLER GROUP, LLC
  19. Slide the intermediate shaft onto the steering gear shaft.
  20. Install the steering column pinch bolt (1) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
    GC0160639Courtesy of CHRYSLER GROUP, LLC
  21. Connect the negative battery cable on the negative battery post and secure the clamp lever (1).
  22. Install the battery access cover.
  23. Remove the steering wheel holder.
  24. Set the toe to specifications. Refer to WHEEL ALIGNMENT, STANDARD PROCEDURE .