Seal, Output Shaft: Installation

WARNING: This page is about a different variant/trim than selected.

Courtesy of CHRYSLER GROUP, LLC

1 - SEAL INSTALLER 8902A

2 - TRANSMISSION CASE

Position the new output shaft seal over the output shaft and against the transmission case.
Use Seal Installer (special tool #8902A, Installer, Seal) (1) to install the seal.
If AWD equipped, install the transfer case. Refer to INSTALLATION . Proceed to step 10.
Verify that the transmission is in PARK in order to prepare for the installation of the output shaft nut.
NOTE:
When installing the propeller shaft flange be certain the shim remained on the output shaft.

Install the propeller shaft flange onto the output shaft and install an new flange nut. Tighten the flange nut, with a 30 mm 12 point socket, to 200 N.m (147.5 ft.lbs.).

Courtesy of CHRYSLER GROUP, LLC

1 - PROPELLER SHAFT FLANGE

2 - STAKING TOOL 9078

3 - ALIGNMENT PIN

4 - OUTPUT SHAFT NOTCH

Stake the output shaft nut to the output shaft as follows.Place the Staking Tool (special tool #9078, Staking Tool) (2) and Driver Handle (special tool #C-4171, Driver Handle, Universal) onto the output shaft.

Rotate the Staking Tool (special tool #9078, Staking Tool) (2) until the alignment pin (3) engages the output shaft notch (4).

Courtesy of CHRYSLER GROUP, LLC

1 - STAKING TOOL 9078

2 - PROPELLER FLANGE

3 - STAKING PIN

Press downward on the staking tool until the staking pin (3) contacts the output shaft nut flange (2).
Strike the Driver handle (special tool #C-4171, Driver Handle, Universal) with a suitable hammer until the output shaft nut is securely staked to the output shaft.
Install the propeller shaft. Refer to INSTALLATION .