Section 20 (BW44-40 Transfer Case (Service Information)): Installation

WARNING: This page is about a different variant/trim than selected.

Using a transmission jack, and raise the transfer case up to the rear transmission flange.
Align the transfer case dowel pins with the holes in the rear transmission flange.

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NOTE:
The front (transmission) side of the transfer case flange is shown in the illustration for clarity.
Install the transfer case to transmission bolts (1, 2) and tighten the transfer case to transmission bolts to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .
Raise the transfer case and transmission up into position, and support with a suitable service jack. Remove the transmission jack.
Install the front propeller shaft. Refer to INSTALLATION .

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Install the crossmember (3) and install the bolts attaching the crossmember (1) to frame.
Lower transmission with service jack onto crossmember and supports.
Install the bolts (2) securing rear support and cushion to transmission crossmember (3).

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Connect the temperature sensor wire harness connector (1) and the clutch coil wire harness connector (2).
Install the rear propeller shaft. Refer to INSTALLATION .
Install the exhaust. Refer to MUFFLER, EXHAUST, INSTALLATION .
If the fluid was drained, fill the transfer case with proper amount and type of fluid. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
Remove the support and lower the vehicle.