Coil, Clutch: Installation

WARNING: This page is about a different variant/trim than selected.

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Route the wires through the rear transfer case half (2) and install the clutch coil (1) into the rear transfer case half.

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Install the clutch coil retainers (1) and tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .

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Install clutch coil wire terminal ends into the clutch coil wire harness connector (2), engage the terminal ends in the tabs, then install the cover (1).
NOTE:
If the original convoluted sheath is damaged, install new convoluted sheath
Install the convoluted sheath and install new tie straps to secure it in position.

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Install the wire retainer (1) on the back of the clutch coil wire harness connector (2).

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Install the rear transfer case half (1).
Install the rear transfer case half bolts and tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .

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Install the rear output flange (1).

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Install the outer rear output shaft seal (1).

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Install the rear output flange washer (1).
Install the rear output flange nut.

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Install (special tool #6958, Wrench, Spanner) Spanner Wrench (1) onto the rear output flange (2) and tighten the rear output flange nut to the proper torque specifications. Refer to TORQUE SPECIFICATIONS
Install the transfer case. Refer to INSTALLATION .