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HVAC Housing: Assembly

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the upper HVAC housing to the lower housing. During assembly, be certain of the following:
    1. That each of the door pivot shaft ends are properly engaged in there pivot holes.
    2. That the evaporator drain opening is clean and the drain foam seal is properly installed.
  2. Install the screws and any snap clips that secure the upper and lower HVAC housing halves to each other and those that secure the air inlet housing to the HVAC housing. Tighten the screws to 2.2 N.m (20 in. lbs.).
  3. Install the foam seals on the heater core and evaporator coil tubes.
  4. If removed, install the blower motor resistor block (Refer to BLOWER MOTOR RESISTOR BLOCK ).
  5. If removed, install the blower motor (Refer to INSTALLATION  ).
  6. Install the HVAC wire harness. Make sure the wires are routed through all wiring retainers.
  7. Connect the wire harness to the blower motor, blower motor resistor block, evaporator temperature sensor and each actuator.
  8. Install the HVAC housing (Refer to INSTALLATION  ).
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