Section 58 (Power Steering Pump): Pulley: Installation

WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: On vehicles equipped with the 4.7L, Do not reuse the old power steering pump pulley it is not intended for reuse. A new pulley must be installed if removed.

Replace pulley if bent, cracked, or loose.
Install pulley on pump with Installer C-4063-B (Fig 1 ) flush with the end of the shaft. Ensure the tool and pulley remain aligned with the pump shaft.

Fig 1: Installing Pulley On Pump With Installer
Courtesy of DAIMLERCHRYSLER CORP.
Install pump assembly, (Refer to INSTALLATION-POWER STEERING PUMP -4.7L ) OR (Refer to INSTALLATION-POWER STEERING PUMP -3.9L & 5.9L ).
With Serpentine Belts; Run engine until warm (5 min.) and note any belt chirp. If chirp exists, move pulley outward approximately 0.5 mm (0.020 in.). If noise increases, press on 1.0 mm (0.040 in.). Be careful that pulley does not contact mounting bolts.