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Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 14 (Engine Controls - Removal, Overhaul & Installation) >> Fuel Systems >> Fuel Tank >> Installation (All 4-Door Models, Or 2-Door Models Without ORVR System)

Installation (All 4-Door Models, Or 2-Door Models Without ORVR System)

WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
  1. If fuel pump module is being installed, see FUEL PUMP MODULE .
  2. Install fill and vent hoses to tank fittings. Place and secure fuel tank to transmission jack.
  3. Raise tank up enough to connect fuel line, electrical connector and vapor hoses to top of fuel tank. See FUEL LINE DISCONNECT FITTINGS .
  4. Continue raising tank into position and install mounting straps and nuts. Tighten nuts to specification. See TORQUE SPECIFICATIONS . Do not overtighten mounting strap nuts.
  5. Remove transmission jack. If equipped, install fuel tank skid plate.
  6. If equipped with a 2-piece driveshaft:
    1. Obtain new bolts and nuts to secure crossmember to frame. Use the same OEM bolts/nuts that are used to secure the upper fuel tank crossmember to the vehicle frame.
    2. Position crossmember to vehicle frame. Install bolts and tighten to specification. See TORQUE SPECIFICATIONS .
    3. Position driveshaft and carrier bracket assembly to crossmember. Install bolts and tighten to specification. See TORQUE SPECIFICATIONS .
  7. Install fill and vent hoses to fill and vent tubes. Install splash shield in front of left/rear wheelhouse.
  8. Connect negative cable to battery. Refill fuel tank and install fill cap. Inspect all hoses and lines for leaks.
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