Coil, Clutch: Installation

WARNING: This page is about a different variant/trim than selected.

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Route the wires through the rear transfer case half (2) and install the clutch coil (1) into the rear transfer case half.

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Install the clutch coil nuts (1) and tighten to the proper specification. Refer to TECHNICAL SPECIFICATIONS .

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Install clutch coil wire terminal ends into the clutch coil wire harness connector (2), engage the terminal ends in the tabs, then install the cover (1).
NOTE:
If the original convoluted sheath is damaged, install new convoluted sheath.
Install the convoluted sheath and install new tie straps to secure it in position.

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Install the wire retainer (1) on the back of the clutch coil wire harness connector (2).

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Install the clutch rotor (1) onto the input shaft.

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Install the bearing (1) onto the input shaft.

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Install the spacer (1).
Apply a bead of Loctite® 598 HB to the front case half sealing surface.

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Install the rear transfer case half (1).
Install the rear transfer case half bolts and tighten to the proper specification. Refer to TECHNICAL SPECIFICATIONS .

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Install the rear output flange (1).

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Install the outer rear output shaft seal (1).

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Install the rear output flange washer (1).
Install the rear output flange nut.

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Install (special tool #6958, Wrench, Spanner) Spanner Wrench (1) onto the rear output flange (2) and tighten the rear output flange nut to the proper specification
Refer to TECHNICAL SPECIFICATIONS .
Install the transfer case. Refer to INSTALLATION .