Section 14 (BW44-40 Transfer Case (Service Information)): Installation

WARNING: This page is about a different variant/trim than selected.

Using a transmission jack, and raise the transfer case up to the rear transmission flange.
Align the transfer case dowel pins with the holes in the rear transmission flange.

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NOTE:
The front (transmission) side of the transfer case flange is shown for clarity.
Install the transfer case to transmission bolts (1, 2) and tighten the transfer case to transmission bolts to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
Raise the transfer case and transmission up into position, and support with a suitable service jack. Remove the transmission jack.
Install the front driveshaft. Refer to INSTALLATION .

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Install the crossmember (3), install the crossmember (1) bolts and tighten to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
Lower transmission with service jack onto crossmember and supports.
Install the transmission crossmember to mount bolts (2) and tighten to the proper specification. Refer to TECHNICAL SPECIFICATIONS .

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Connect the temperature sensor wire harness connector (1) and the clutch coil wire harness connector (2).
Install the rear driveshaft. Refer to INSTALLATION .
Install catalytic converter. Refer to CONVERTER, CATALYTIC, INSTALLATION .
Install the exhaust. Refer to MUFFLER, EXHAUST, INSTALLATION .
If the fluid was drained, fill the transfer case with proper amount and type of fluid. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
Remove the support and lower the vehicle.