Diagnostic Test
- CHECK THE APP SENSOR BELOW VOLTAGE NOTE:
When this DTC is Active the engine speed, torque, and vehicle speed are limited to a Limp in mode.
- Ignition on, engine not running.
- With a scan tool, read the APP Sensor No. 1 voltage.NOTE:
Sensor No. 2 is pulled low by the PCM as part of its system testing. This test happens a couple of times a second. So you can expect to see voltages close to zero occasionally with a normal sensor.
Is the voltage consistently below 0.05 Volts?
Yes
- Go To 2.
No
- Go To 11.
- CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT
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- CHECK THE ACCELERATOR PEDAL POSITION SENSOR
- Connect a jumper wire between the (F856) 5-Volt Supply circuit and the (K29) APP Sensor 2 Signal circuit in the Sensor harness connector.
- With a scan tool, monitor the APP Sensor No. 2 voltage.
Is the voltage between 4.65 and 5.36 Volts with the jumper wire installed?
Yes
- Replace the APP Sensor Assembly in accordance with the Service Information. After installation is complete, use a scan tool and select the ETC RELEARN function to relearn the APPS values.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 4.
- CHECK THE (K29) APP SENSOR 2 SIGNAL CIRCUIT FOR AN OPEN/HIGH RESISTANCE NOTE:
Remove the jumper wire before continuing.
- Turn the ignition off.
- Disconnect the PCM C2 harness connector.
- Measure the resistance of the (K29) APP Sensor 2 Signal circuit from the APP Sensor harness connector to the PCM C2 harness connector.
Is the resistance below 5.0 Ohms?
Yes
- Go To 5.
No
- Repair the (K29) APP Sensor 2 Signal circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
- CHECK THE (K29) APP SENSOR 2 SIGNAL CIRCUIT FOR A SHORT TO GROUND Fig 3: Measuring Resistance Between Ground And (K29) App Sensor No. 2 Signal Circuit In App Sensor Harness Connector
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- Measure the resistance between ground and the (K29) APP Sensor 2 Signal circuit in the APP Sensor harness connector.
Is the resistance below 10k Ohms?
Yes
- Repair the (K29) APP Sensor 2 Signal circuit for a short to ground.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 6.
- Measure the resistance between ground and the (K29) APP Sensor 2 Signal circuit in the APP Sensor harness connector.
- CHECK FOR THE (K29) APP SENSOR 2 SIGNAL CIRCUIT SHORTED TO THE (K400) APP SENSOR 2 RETURN CIRCUIT Fig 4: Measuring Resistance Between (K29) App Sensor No. 2 Signal Circuit And (K400) App Sensor No. 2 Return Circuit In App Sensor Harness Connector
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- Measure the resistance between the (K29) APP Sensor 2 Signal circuit and the (K400) Sensor 2 Return circuit in the APP Sensor harness connector.
Is the resistance below 10k Ohms?
Yes
- Repair the short between the (K400) APP Sensor 2 Return circuit and the (K29) APP Sensor 2 Signal circuit.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 7.
- Measure the resistance between the (K29) APP Sensor 2 Signal circuit and the (K400) Sensor 2 Return circuit in the APP Sensor harness connector.
- CHECK FOR THE (K29) APP SENSOR 2 SIGNAL CIRCUIT SHORTED TO THE (K167) APP SENSOR 1 RETURN CIRCUIT Fig 5: Measuring Resistance Between (K29) App Sensor No. 2 Signal Circuit And (K167) App Sensor No. 1 Return Circuit In App Sensor Harness Connector
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- Measure the resistance between the (K29) APP Sensor 2 Signal circuit and the (K167) Sensor 1 Return circuit in the APP Sensor harness connector.
Is the resistance below 10k Ohms?
Yes
- Repair the short between the (K167) App Sensor 1 Return circuit and the (K29) APP Sensor 2 Signal circuit.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 10.
- Measure the resistance between the (K29) APP Sensor 2 Signal circuit and the (K167) Sensor 1 Return circuit in the APP Sensor harness connector.
- CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- Turn the ignition off.
- Disconnect the C2 PCM harness connector.
- Measure the resistance of the (F856) 5-Volt Supply circuit between the APP Sensor harness connector to the C2 PCM harness connector.
Is the resistance below 5.0 Ohms?
Yes
- Go To 9.
No
- Repair the (F856) 5-Volt Supply circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
- CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR A SHORT TO GROUND Fig 6: Measuring Resistance Between Ground And (F856) 5-volt Supply Circuit In App Sensor Harness Connector
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- Measure the resistance between ground and the (F856) 5-Volt Supply circuit in the APP Sensor harness connector.
Is the resistance below 10k Ohms?
Yes
- Repair the (F856) 5-Volt Supply circuit for a short to ground.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 10.
- Measure the resistance between ground and the (F856) 5-Volt Supply circuit in the APP Sensor harness connector.
- POWERTRAIN CONTROL MODULE NOTE:
Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.
- Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.
Were there any problems found?
Yes
- Repair as necessary.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Replace and program the Powertrain Control Module in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
- Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.
- APP SENSOR SWEEP
- Ignition on, engine not running.
- With a scan tool, monitor the APP Sensor No. 2 voltage.
- Slowly press the Accelerator pedal down.
Does voltage start at approximately 0 Volts and go above 2.31 Volts with a smooth transition?
Yes
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION - 6.7L .
No
- Replace the APP Sensor Assembly in accordance with the Service Information. After installation is complete, use a scan tool and select the ETC RELEARN function to relearn the APPS values.
- Perform the POWERTRAIN VERIFICATION TEST TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .