Diagnostic Test
- ACTIVE DTC
- Start the engine and allow it to reach normal operating temperature.WARNING:
When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.
- With the scan tool, select View DTCs.
Is the status Active for this DTC?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
- Start the engine and allow it to reach normal operating temperature.
- CHECK THE (K20) GENERATOR FIELD CONTROL CIRCUIT FOR A SHORT TO VOLTAGE
- Turn the ignition off.
- Disconnect the Alternator harness connector.
- Turn the ignition on.
- Measure the voltage of the (K20) Alternator Field Control circuit in the Alternator harness connector.
Is there any voltage present?
Yes
- Repair the (K20) Alternator Field Control circuit for a short to voltage.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 3
- CHECK THE (K20) GENERATOR FIELD CONTROL CIRCUIT FOR A SHORT TO GROUND
- Turn the ignition off.
- Disconnect the Powertrain Control Module (PCM) C2 harness connector.
- Measure the resistance between ground and the (K20) Alternator Field Control circuit in the Alternator harness connector.
Is the resistance below 10k Ohms?
Yes
- Repair the (K20) Alternator Field Control circuit for a short to ground.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 4
- CHECK THE (K20) GENERATOR FIELD CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- Connect the (special tool #10436, Adapter, GPEC Diagnostic).
- Measure the resistance of the (K20) Alternator Field Control circuit between the Alternator harness connector and the GPEC Adaptor.
Is the resistance below 5.0 Ohms?
Yes
- Go To 5
No
- Repair the (K20) Alternator Field Control circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- ALTERNATOR
- Reconnect the Powertrain Control Module (PCM) C2 harness connector.
- Turn the ignition on.
- With the scan tool, actuate the Alternator field control to the ON (100%) position.
- Using a 12-volt test light connected to ground, check the (K20) Alternator Field Control circuit in the Alternator harness connector.NOTE:
The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.
- With the scan tool, actuate the Alternator field control to the OFF (0%) position.
- Using a 12-volt test light connected to ground, check the (K20) Alternator Field Control circuit in the Alternator harness connector.NOTE:
The test light should not be illuminated.
Is the test light illuminated and bright with the actuation ON (100%) and not illuminated with the actuation OFF (0%)?
Yes
- Replace the Alternator in accordance with the service information. Refer to GENERATOR, REMOVAL .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 6
- POWERTRAIN CONTROL MODULE (PCM)
- Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Alternator and the Powertrain Control Module (PCM).
- Look for any chafed, pierced, pinched, or partially broken wires.
- Look for broken, bent, pushed out or corroded terminals.
- Perform any Technical Service Bulletins that may apply.
Were any problems found?
Yes
- Repair as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Replace and program the Powertrain Control Module (PCM) in accordance with the service information. Refer to MODULE, POWERTRAIN CONTROL, REMOVAL .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .