Diagnostic Test
WARNING: This page is about a different car, the 2013 RAM 3500 HD and 2013 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
- CHECK THE DEF TANK LEVEL AND FLUID
- Verify the DEF Tank level.
- Check the fluid for signs of contamination.
Is the fluid level in the DEF Tank above the minimum requirement and free of contamination?
Yes
- Go To 2
No
- Fill the DEF Tank to the proper level with clean Diesel Exhaust Fluid. If the fluid is contaminated, perform the cleaning procedure. Refer to TANK, DIESEL EXHAUST FLUID, CLEANING .
- Perform the POWERTRAIN VERIFICATION TEST - 6.7L. Refer to STANDARD PROCEDURE .
- ACTIVE DTC
- Turn the ignition on.
- With the scan tool, navigate to Systems Tests and actuate the Diesel Exhaust Fluid Prime Test.
- With the scan tool, View DTCs.
Is the DTC active?
Yes
- Go To 3
No
- Perform the INTERMITTENT CONDITION - 6.7L. Refer to STANDARD PROCEDURE .
- CHECK THE DEF SUPPLY SYSTEM FOR LEAKS
- During the actuation of the Diesel Exhaust Fluid Prime Test, visually inspect the DEF Supply Pump Assembly and DEF Pressure Line for signs of a fluid leak.
Are there any leaks in the DEF System?
Yes
- Perform the appropriate repair. Refer to appropriate service information.
- Perform the POWERTRAIN VERIFICATION TEST - 6.7L. Refer to STANDARD PROCEDURE .
No
- Go To 4
- During the actuation of the Diesel Exhaust Fluid Prime Test, visually inspect the DEF Supply Pump Assembly and DEF Pressure Line for signs of a fluid leak.
- CHECK THE DEF INJECTOR
- Stop actuation of the Diesel Exhaust Fluid Prime Test.
- Turn the ignition off.
- Remove the DEF Injector.
- Turn the ignition on.
- With the scan tool, navigate to Systems Tests and actuate the Diesel Exhaust Fluid Prime Test.NOTE:
When the Diesel Exhaust Fluid Prime Test is initiated, the DEF Injector is opened to purge air from the system and then closed. Wait 30 seconds before checking for leaks.
- Check the DEF Injector for a leak.
Is the DEF Injector leaking?
Yes
- Replace the DEF Injector.
- Perform the POWERTRAIN VERIFICATION TEST - 6.7L. Refer to STANDARD PROCEDURE .
No
- Replace the DEF Supply Pump Assembly in accordance with the service information. Refer to ASSEMBLY, DIESEL EXHAUST FLUID PUMP, REMOVAL .
- Perform the POWERTRAIN VERIFICATION TEST - 6.7L. Refer to STANDARD PROCEDURE .