Diagnostic Test
- ACTIVE DIAGNOSTIC TROUBLE CODE (DTC)
- Start the engine and allow it to idle for at least 60 seconds.WARNING:
When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure to follow these instructions can result in possible serious or fatal injury.
NOTE:It may be necessary to test drive the vehicle and operate the speed control in order for this DTC to set.
- Using the scan tool, select View DTCs.
Is the DTC Active at this time?
Yes
- Go To 2.
No
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION - 6.7L .
- Start the engine and allow it to idle for at least 60 seconds.
- SPEED CONTROL SWITCH
- Turn the ignition off.
- Disconnect the Speed Control Switch harness connector in accordance with the service information.
- Measure the resistance between (V38) S/C Switch Sense 2 circuit and the (V937) Switch Return circuit.
- Monitor the Ohmmeter while pressing each function button on each switch.
- The following resistance specs are taken between terminals (V38) S/C Switch Sense 2 circuit and the (V937) Switch Return circuit of the switch when holding the switch button in the following position:
- Not pressing any switch - 20.5k Ohms
- On/Off - 6.2k Ohms
- Set/Decel - 0.79k Ohms
- Cancel - 3.2k Ohms
- Resume/Accel - 1.7k Ohms
Does the function on the Speed Control Switch have the correct resistance value +/- 0.2 Ohm?
Yes
- Go To 3.
No
- Replace the Speed Control Switch in accordance with the service information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
- (V38) S/C SWITCH SENSE 2 CIRCUIT SHORTED TO VOLTAGE
Courtesy of CHRYSLER GROUP, LLC
- Disconnect the Clockspring C2 harness connector in accordance with the service information.
- Turn the ignition on.
- Measure the voltage on the (V38) S/C Switch Sense 2 circuit in the Clockspring C2 harness connector.
Is the voltage reading above 5.2 volts?
Yes
- Repair the short to voltage in the (V38) S/C Switch Sense 2 circuit.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 4.
- (V38) S/C SWITCH SENSE 2 CIRCUIT SHORTED TO GROUND Fig 2: Measuring Resistance Between Ground And (V72) S/C Switch Sense 2 Circuit In Clockspring C2 Harness Connector
Courtesy of CHRYSLER GROUP, LLC
- Turn the ignition off.
- Disconnect the PCM C2 harness connector.
- Measure the resistance between ground and the (V38) S/C Switch Sense 2 circuit at the Clockspring C2 harness connector.
Is the resistance above 10k Ohms?
Yes
- Go To 5.
No
- Repair the short to ground in the (V38) S/C Switch Sense 2 circuit.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
- (V38) S/C SWITCH SENSE 2 CIRCUIT SHORTED TO THE (V937) S/C SWITCH RETURN CIRCUIT Fig 3: Measuring Resistance Between S/C Switch Sense Circuit And S/C Switch Return Circuit In Clockspring C2 Harness Connector
Courtesy of CHRYSLER GROUP, LLC
- Measure the resistance between the (V38) S/C Switch Sense 2 circuit and the (V937) S/C Switch Return circuit in the Clockspring C2 harness connector.
Is the resistance above 10k Ohms?
Yes
- Go To 6.
No
- Repair the short between the (V38) S/C Switch Sense 2 circuit and the (V937) Switch Return circuit.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
- Measure the resistance between the (V38) S/C Switch Sense 2 circuit and the (V937) S/C Switch Return circuit in the Clockspring C2 harness connector.
- CLOCKSPRING
- Disconnect the Clockspring C8 harness connector.
- Measure the resistance of the (V38) S/C Switch Sense 2 circuit between the Clockspring C2 and C8 at the Clockspring connectors.
- Measure the resistance of the (V937) Switch Return circuit between the Clockspring C2 and C8 at the Clockspring connectors.
Is the resistance above 5.0 Ohms for either reading?
Yes
- Replace the Clockspring in accordance with the service information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 7.
- STEERING WHEEL JUMPER HARNESS Fig 4: Measuring Resistance Of S/C Switch Sense 2 Circuit Switch Return Circuit Between Clockspring Harness Connector And S/C Switch Harness Connector
Courtesy of CHRYSLER GROUP, LLC
- Measure the resistance of the (V38) S/C Switch Sense 2 circuit between the Clockspring C8 harness connector and S/C Switch harness connector.
- Measure the resistance of the (V937) Switch Return circuit between the Clockspring C8 harness connector and S/C Switch harness connector.
Is the resistance above 5.0 Ohms for either reading?
Yes
- Replace the Steering Wheel Jumper harness in accordance with the service information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 8.
- (V937) S/C SWITCH RETURN OPEN
- Measure the resistance of the (V937) S/C Switch Return circuit between the Clockspring C2 harness connector and the of PCM C2 harness connector.
Is the resistance below 5.0 Ohms?
Yes
- Go To 9.
No
- Repair the open in the (V937) S/C Switch Return circuit.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
- Measure the resistance of the (V937) S/C Switch Return circuit between the Clockspring C2 harness connector and the of PCM C2 harness connector.
- (V38) S/C SWITCH SENSE 2 CIRCUIT OPEN
- Measure the resistance of the (V38) S/C Switch Sense 2 circuit between the Clockspring C2 harness connector and the of PCM C2 harness connector.
Is the resistance below 5.0 Ohms?
Yes
- Go To 10.
No
- Repair the open in the (V38) S/C Switch Sense 2 circuit.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
- Measure the resistance of the (V38) S/C Switch Sense 2 circuit between the Clockspring C2 harness connector and the of PCM C2 harness connector.
- SPEED CONTROL SWITCH VOLTAGE VALUES
- Reconnect the Speed Control Switch harness connector.
- Reconnect the Clockspring harness connectors.
- Reconnect the PCM C2 harness connector.
- Back probe the (V37) S/C Switch Sense 1 circuit and the (V38) S/C Switch Sense 2 circuit at the PCM C2 harness connector.CAUTION:
Use only approved back probe tools when back probing a connector so as not to cause damage to the terminals or insulation of the connector. Damage to the terminals can cause poor terminal contact or retention. Damage to the insulation can introduce corrosion due to water infiltration.
- Turn the ignition on.
- Using the scan tool, monitor the S/C Switch voltage readings.
- Using a Voltmeter check the voltage on the (V71) S/C Switch Sense 1 circuit and the (V38) S/C Switch Sense 2 circuit at the PCM C2 harness connector.
- Monitor the Voltmeter.
- Using the scan tool, monitor the S/C Switch voltage readings.
SWITCH POSITION SWITCH No. 1 VOLTAGE VALUE SWITCH No. 2 VOLTAGE VALUE NO SWITCHES PRESSED 4.31 to 4.78 Volts 4.31 to 4.78 Volts ON/OFF PRESSED 0.59 to 1.13 Volts 3.53 to 3.92 Volts RES/ACCEL PRESSED 3.88 to 4.17 Volts 2.04 to 2.47 Volts SET/DECEL PRESSED 3.16 to 3.56 Volts 1.17 to 1.56 Volts CANCEL PRESSED 1.59 to 1.99 Volts 2.84 to 3.25 Volts - Compare the voltage readings on the Voltmeter to what the scan tool displayed.
Are the voltage readings out of the listed specification and is there less than a 0.2 Volt difference between the Voltmeter switch values and the scan tool switch values?
Yes
- Replace the Speed Control Switch in accordance with the service information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Go To 11.
- POWERTRAIN CONTROL MODULE (PCM)
- Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Speed Control Switch and the Powertrain Control Module (PCM).
- Look for any chafed, pierced, pinched or partially broken wires.
- Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the Switch and Powertrain Control Module connectors.
- Perform any Technical Service Bulletins that may apply.
Were there any problems found?
Yes
- Repair as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
No
- Replace and program the Powertrain Control Module in accordance with the service information. Refer to MODULE, POWERTRAIN CONTROL, 6.7L DIESEL, REMOVAL and PCM/ECM / TCM PROGRAMMING .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .