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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1581 (5.7L Engine - (Service Information) - 2500 Hd) >> Cylinder Head >> Rocker Arm, Valve >> Installation

Rocker Arm, Valve: Installation

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GC0081766Courtesy of CHRYSLER GROUP, LLC
CAUTION:

The longer pushrods are for the exhaust side and the shorter pushrods are for the intake side.

  1. Install the pushrods in the same order as removed.
  2. Install the pushrod retainer (special tool #9070, Retainer, Push Rod) (1).
    GC0088046Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Make sure that the retainers (1) and the rocker arms (2) are not overlapped when tightening bolts or engine damage could result.

    CAUTION:

    Due to the changes in the pushrod clearance holes in the Eagle 5.7L cylinder heads, close attention must be given when installing the pushrod(s) into the tappet(s). Once the pushrod(s) have been installed, use a suitable light to look down through the pushrod hole(s). This will allow you to verify the pushrod(s) are centered properly in the tappet(s) and avoid engine damage. Recheck after the rocker shaft assembly has been installed and tightened to specification.

    GC0088045Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    The rocker shaft assemblies are not interchangeable between the intake and the exhaust, failure to install them in the correct location could result in engine damage. The intake rocker arms (1) are marked with the letter "I" (2).

    Fig 1: Rocker Shafts Retaining Bolt Removal & Tightening Sequence
    GC0088038Courtesy of CHRYSLER GROUP, LLC
  3. Install the rocker shaft assemblies in the same order as removed.
  4. Using the sequence shown, tighten the rocker shaft bolts as follows:
    • Snug to 10 N.m (7 ft. lbs.)
    • Torque to 23 N.m (17 ft. lbs.)
    • Individually loosen by 1/2 turn and re-torque to 23 N.m (17 ft. lbs.)
    • Finally, Rotate 30 degrees
    CAUTION:

    Do Not rotate or crank the engine during or immediately after rocker arm installation. Allow the hydraulic roller tappets adequate time to bleed down (about five minutes).

    GC0081766Courtesy of CHRYSLER GROUP, LLC
  5. Remove pushrod retainer (special tool #9070, Retainer, Push Rod) (1).
    Fig 2: Cylinder Head Cover Removal/Tightening Sequence
    GC0080292Courtesy of CHRYSLER GROUP, LLC
  6. Using the sequence shown, install the cylinder head cover. Refer to COVER(S), CYLINDER HEAD, INSTALLATION  .
    GC0080076Courtesy of CHRYSLER GROUP, LLC
  7. Install the ignition coils (1). Refer to COIL, IGNITION, REMOVAL .
  8. Install the engine cover. Refer to INSTALLATION .
    GC0087848Courtesy of CHRYSLER GROUP, LLC
  9. Connect the negative battery cable (1).