LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1581 (5.7L Engine - (Service Information) - 2500 Hd) >> Cylinder Head >> Installation

Cylinder Head: Installation

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
GC0088040Courtesy of CHRYSLER GROUP, LLC
  1. Clean all surfaces of cylinder block and cylinder heads.
  2. Clean cylinder block front and rear gasket surfaces using a suitable solvent.
    CAUTION:

    The cylinder head gaskets are not interchangeable between the left and right sides. They are marked with an "L" and "R" to indicate the left or right side and they are marked "TOP" to indicate which side goes up.

    CAUTION:

    The head gaskets are marked "TOP" to indicate which side goes up.

    GC0080293Courtesy of CHRYSLER GROUP, LLC
  3. Position the new cylinder head gasket (5) onto the cylinder block.
  4. Position cylinder head (4) onto head gasket (5) and cylinder block.
    Fig 1: Cylinder Head Bolt Removal & Tightening Sequence
    GC0088039Courtesy of CHRYSLER GROUP, LLC
  5. Using the sequence shown, tighten the cylinder head bolts 1 through 10 to 34 N.m (25 ft. lbs.).
  6. Using the sequence shown, tighten the cylinder head bolts 11 through 15 to 20 N.m (15 ft. lbs.).
  7. Using the sequence shown, tighten the cylinder head bolts 1 through 10 to 54 N.m (40 ft. lbs.).
  8. Using the sequence shown, tighten the cylinder head bolts 11 through 15 to 20 N.m (15 ft. lbs.).
  9. Using the sequence shown, rotate the cylinder head bolts 1 through 10 90°.
  10. Using the sequence shown, tighten the cylinder head bolts 11 through 15 to 34 N.m (25 ft. lbs.).
    GC0081766Courtesy of CHRYSLER GROUP, LLC
  11. Install the push rods and rocker arm assemblies in their original position, using Pushrod Retainer (special tool #9070, Retainer, Push Rod) (1). Refer to ROCKER ARM, VALVE, INSTALLATION  .
  12. Install the ground strap to the cylinder head and securely tighten the retaining bolt.
  13. Install the intake manifold. Refer to MANIFOLD, INTAKE, INSTALLATION  .
  14. Install the spark plugs.
    GC0087999Courtesy of CHRYSLER GROUP, LLC
  15. Connect the heater hoses (2).
  16. Connect the fuel supply line.
    GC0080551Courtesy of CHRYSLER GROUP, LLC
  17. Install the three power steering pump mounting bolts (2) through the access holes in the pulley and tighten bolts to 28 N•m (21 ft. lbs.).
  18. Install the accessory drive belt. Refer to BELT, SERPENTINE, INSTALLATION .
  19. Install the cylinder head cover (1) and hand start all fasteners. Verify that all double ended studs (3) are in the correct location. Refer to COVER(S), CYLINDER HEAD, INSTALLATION  .
    Fig 2: Cylinder Head Cover Removal/Tightening Sequence
    GC0080292Courtesy of CHRYSLER GROUP, LLC
  20. Using the sequence shown, tighten the cylinder head cover bolts and double ended studs to 8 N.m (70 in. lbs.).
  21. Connect the evaporation control system.
  22. Install the air cleaner.
    GC0081749Courtesy of CHRYSLER GROUP, LLC
  23. Install the engine cover (1). Refer to COVER, ENGINE, INSTALLATION  .
  24. Fill the cooling system. Refer to STANDARD PROCEDURE .
  25. Drain and fill the engine with new oil.
  26. Connect the negative battery cable.
  27. Start the engine and check for leaks.
scientia non olet · About LEMON Manuals