Diagnostic Test
WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
- Active DTC NOTE:
If There Are Any DTCS Present For The Boost Pressure Sensor Or EGR Temperature Sensor, Perform The Diagnostics For Those DTCS Before Proceeding With This Test Procedure.
- Turn The Ignition On.
- With The Scan Tool, Record All Freeze Frame Data.
- With The Scan Tool, Erase DTCS.
- Turn The Ignition Off For 30 Seconds.
- Start The Vehicle. It May Be Necessary To Drive Vehicle To Reset DTC.
- With The Scan Tool, Read DTCS.
Did The DTC Reset?
Yes
- Go To 2
No
- Perform The INTERMITTENT CONDITION. Refer To INTERMITTENT CONDITION .
- Check The EGR Control Circuits For An Open/High Resistance
- Turn The Ignition Off.
- Disconnect The EGR Valve Harness Connector.
- Disconnect The PCM C1 Harness Connector.
- Measure The Resistance Of The (K682) EGR Control 1 Circuit Between The EGR Valve Harness Connector And The PCM Harness Connector.
- Measure The Resistance Of The (K684) EGR Control 2 Circuit Between The EGR Valve Harness Connector And The PCM Harness Connector.
- Measure The Resistance Of The (K686) EGR Control 3 Circuit Between The EGR Valve Harness Connector And The PCM Harness Connector.
Is The Resistance Below 5.0 Ohms For Each Circuit?
Yes
- Go To 3
No
- Repair The Open Or High Resistance In The Circuit That Measured Above 5.0 Ohms.
- Perform The POWERTRAIN VERIFICATION TEST. Refer To POWERTRAIN VERIFICATION TEST .
- Check The EGR Position Signal Circuits For An Open/High Resistance
- Measure The Resistance Of The (K683) EGR Position Signal 1 Circuit Circuit Between The EGR Valve Harness Connector And The PCM Harness Connector.
- Measure The Resistance Of The (K685) EGR Position Signal 2 Circuit Between The EGR Valve Harness Connector And The PCM Harness Connector.
- Measure The Resistance Of The (K687) EGR Position Signal 3 Circuit Between The EGR Valve Harness Connector And The PCM Harness Connector.
Is The Resistance Below 5.0 Ohms For Each Circuit?
Yes
- Go To 4
No
- Repair The Open Or High Resistance In The Circuit That Measured Above 5.0 Ohms.
- Perform The POWERTRAIN VERIFICATION TEST. Refer To POWERTRAIN VERIFICATION TEST .
- Clean The EGR Valve
- Reconnect The PCM C1 Harness Connector.
- Remove And Clean The EGR Valve In Accordance With The Service Information. Refer To Valve, Exhaust Gas Recirculation (EGR), Cleaning .
- Reconnect The EGR Valve Harness Connector.
- Turn The Ignition On.
- With The Scan Tool, Erase DTCS.
- Turn The Ignition Off For 75 Seconds.
- Start The Vehicle. It May Be Necessary To Drive Vehicle To Reset DTC.
- With The Scan Tool, Read DTCS.
Did The DTC Return?
Yes
- Go To 5
No
- Repair Complete.
- Perform The POWERTRAIN VERIFICATION TEST. Refer To POWERTRAIN VERIFICATION TEST .
- Replace The EGR Valve
- Replace The EGR Valve In Accordance With The Service Information. Refer To VALVE, EXHAUST GAS RECIRCULATION (EGR), REMOVAL .
- Turn The Ignition On.
- With The Scan Tool, Erase DTCS.
- Turn The Ignition Off For 75 Seconds.
- Start The Vehicle. It May Be Necessary To Drive Vehicle To Reset DTC.
- With The Scan Tool, Read DTCS.
Did The DTC Return?
Yes
- Replace The Powertrain Control Module In Accordance With The Service Information. Refer To MODULE, POWERTRAIN CONTROL, REMOVAL .
- Perform The POWERTRAIN VERIFICATION TEST. Refer To POWERTRAIN VERIFICATION TEST .
No
- Repair Complete.
- Perform The POWERTRAIN VERIFICATION TEST. Refer To POWERTRAIN VERIFICATION TEST .