LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1569 (Engine Cooling System - 2500 Hd) >> Engine >> Cooler, EGR >> Installation >> 6.7L Diesel

6.7L Diesel

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
GC0108079Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install the EGR cooler support bracket and tighten mounting bolts finger tight. If the EGR cooler support bracket was already installed, loosen the bolts to finger tight.
  2. Using a NEW  gasket, position EGR cooler (2) on exhaust manifold flange. Tighten the flange nuts (1) finger tight.
    GC0108074Courtesy of CHRYSLER GROUP, LLC
  3. Using a NEW  gasket, install the exhaust transfer manifold (3) Tighten the nuts (4) to finger tight.
  4. Using a NEW  gasket, install the clamp (2) securing the EGR cooler (1) to exhaust transfer manifold (3), make sure that the bellows pilot is centered in the EGR cooler outlet. Tighten the clamp finger tight.
    GC0155395Courtesy of CHRYSLER GROUP, LLC
  5. Install the EGR Cooler mounting bolts (2, 6) finger tight.
    GC0108079Courtesy of CHRYSLER GROUP, LLC
  6. Tighten the nuts (1) on the EGR cooler inlet flange to the exhaust manifold to 60 N.m (44 ft. lbs.).
    GC0155395Courtesy of CHRYSLER GROUP, LLC
  7. Using a crisscross pattern, tighten bolt (2, 6) to 24 N.m (18 ft. lbs.) to secure the EGR cooler onto the EGR cooler mounting bracket.
    NOTE:

    Lubricate the NEW  O-rings with a soapy water solution.

  8. Using a NEW  O-ring, install the coolant inlet tube (3) onto EGR cooler (5). Tighten bolt (4) to 24 N.m (18 ft. lbs.).
    GC0155411Courtesy of CHRYSLER GROUP, LLC
  9. Install the CCV cover. Tighten bolts to 10 N.m (89 in. lbs.).
    GC0108082Courtesy of CHRYSLER GROUP, LLC
  10. If required, tighten the EGR cooler mounting bracket to cylinder head bolts to 36 N.m (27 ft. lbs.).
    GC0108074Courtesy of CHRYSLER GROUP, LLC
  11. Tighten the nuts (4) on the exhaust transfer manifold (3) to 43 N.m (32 ft. lbs.).
  12. Tighten the clamp (2) to 10 N.m (89 in. lbs.).
    GC0157550Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Lubricate the NEW  O-rings with a soapy water solution.

  13. Install a NEW  O-ring seal onto outlet connection.
    GC0157558Courtesy of CHRYSLER GROUP, LLC
  14. Install the EGR coolant outlet tube (3) to connection and tighten the bolt (4) 10 N.m (89 in. lbs.).
  15. If removed, Using new sealing washers install the coolant vent hose (2) and banjo bolt (1). Tighten banjo bolt (1) to 10 N.m (89 in. lbs.).
  16. Install the heater hose (6) to EGR cooler outlet tube (3).
    GC0108075Courtesy of CHRYSLER GROUP, LLC
  17. If equipped, position back the transmission fill tube (2) to the EGR cooler. Tighten the nut (1) to 10 N.m (89 in. lbs.).
    GC0155471Courtesy of CHRYSLER GROUP, LLC
  18. If equipped, attach the coolant hose support from EGR cooler stud.
    GC0155429Courtesy of CHRYSLER GROUP, LLC
  19. Install the breather tube (2) and connect breather hose (1), Tighten the bolt (3) 24 N.m (18 ft. lbs.).
    GC0108073Courtesy of CHRYSLER GROUP, LLC
  20. Install the EGR cooler bypass valve. Refer to VALVE, EXHAUST GAS RECIRCULATION (EGR) COOLER BYPASS, INSTALLATION .
    GC0108071Courtesy of CHRYSLER GROUP, LLC
  21. Install the outlet tube (2) to the turbocharger and tighten the clamp (1) 11 N.m (8 ft. lbs.).
  22. Connect the breather hose (3).
  23. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION, 6.7L .
    GC0161582Courtesy of CHRYSLER GROUP, LLC
  24. Install the engine cover (3). Tighten the bolts (1) to 10 N.m (89 in. lbs.).
  25. Install the oil dip stick (2).
  26. Connect both negative battery cables.
  27. Fill the coolant system. Refer to STANDARD PROCEDURE .
  28. Start engine and check for coolant or exhaust leaks.
scientia non olet · About LEMON Manuals