Diagnostic Test
- TEST FOR INTERMITTENT CONDITION NOTE:
Check for any TSB(s) related to the condition. If a TSB applies, perform the procedure outlined in the TSB before continuing.
- Turn the ignition on.NOTE:
Make sure the IOD fuse is installed and battery voltage is between 10.0 and 16.0 volts.
- With the scan tool, read the module status.NOTE:
Check the TIPM for any active CAN hardware DTCs, perform DTC before proceeding.
Does the scan tool indicate that the module is active on the bus?
Yes
- The no response condition is not present at this time. Using the wiring diagrams as a guide, check all related splices and connectors for signs of water intrusion, corrosion, pushed out or bent terminals, and correct pin tension.
No
- Go To 2.
- Turn the ignition on.
- CHECK THE (A209) FUSED B(+) CIRCUITS FOR AN OPEN OR SHORT
- Turn the ignition off.
- Disconnect the PCM C1 harness connector.CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the PCM Pinout Box (special tool #8815A, Kit, NGC, 38 Position) to perform diagnosis.
- Using a 12-volt test light connected to ground, check the (A209) Fused B(+) circuits.
Does the test light illuminate brightly for each circuit?
Yes
- Go To 3.
No
- Repair the open or short in the (A209) Fused B(+) circuit.
- Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST or 2500 & 3500 - POWERTRAIN VERIFICATION TEST - 6.7L and perform the POWERTRAIN VERIFICATION TEST.
- CHECK THE (Z908) GROUND CIRCUITS FOR AN OPEN
- Disconnect the PCM C4 harness connector.
- Using a 12-volt test light connected to 12-volts, check the (Z908) Ground circuits in PCM C1 harness connector.
- Using a 12-volt test light connected to 12-volts, check the (Z908) Ground circuits in PCM C4 harness connector.
Does the test light illuminate brightly for each circuit?
Yes
- Go To 4.
No
- Repair the open in the (Z908) Ground circuit.
- Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST or 2500 & 3500 - POWERTRAIN VERIFICATION TEST - 6.7L and perform the POWERTRAIN VERIFICATION TEST.
- CHECK THE (F202) IGNITION RUN/START CONTROL OUTPUT CIRCUIT FOR AN OPEN OR SHORT
Courtesy of CHRYSLER GROUP, LLC
- Turn the ignition on.
- Using a 12-volt test light connected to ground, check the (F202) Ignition Run/Start Control Output circuit.
Does the test light illuminate brightly?
Yes
- Go To 5.
No
- Repair the open or short in the (F202) Ignition Run/Start Control Output circuit.
- Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST or 2500 & 3500 - POWERTRAIN VERIFICATION TEST - 6.7L and perform the POWERTRAIN VERIFICATION TEST.
- CHECK THE (F1) FUSED IGNITION OFF/RUN/START CONTROL OUTPUT CIRCUIT FOR AN OPEN OR SHORT
Courtesy of CHRYSLER GROUP, LLC
- Using a 12-volt test light connected to ground, check the (F1) Fused Ignition Off/Run/Start Control Output Circuit.
Does the test light illuminate brightly?
Yes
- Go To 6.
No
- Repair the open or short in the (F1) Fused Ignition Off/Run/Start Control Output Circuit.
- Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST or 2500 & 3500 - POWERTRAIN VERIFICATION TEST - 6.7L and perform the POWERTRAIN VERIFICATION TEST.
- Using a 12-volt test light connected to ground, check the (F1) Fused Ignition Off/Run/Start Control Output Circuit.
- CHECK THE (F342) FUSED ASD RELAY OUTPUT CIRCUIT FOR AN OPEN OR SHORT
- Disconnect the PCM C3 harness connector.
- Turn the ignition on.
- Using a 12-volt test light connected to ground, check the (F342) Fused ASD Relay Output circuits.
Does the test light illuminate brightly for each circuit?
Yes
- Go To 7.
No
- Repair the open or short in the (F342) Fused ASD Relay Output circuit.
- Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST or 2500 & 3500 - POWERTRAIN VERIFICATION TEST - 6.7L and perform the POWERTRAIN VERIFICATION TEST.
- CHECK THE (D65) CAN C BUS (+) CIRCUIT FOR AN OPEN
- Turn the ignition off.
- Disconnect the TIPM C1 harness connector.
- Measure the resistance of the (D65) CAN C Bus (+) circuit between the TIPM C1 harness connector and the PCM C1 connector.
Is resistance below 5.0 Ohms?
Yes
- Go To 8.
No
- Repair the open in the (D65) CAN C Bus (+) circuit.
- Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST or 2500 & 3500 - POWERTRAIN VERIFICATION TEST - 6.7L and perform the POWERTRAIN VERIFICATION TEST.
- CHECK THE (D64) CAN C BUS (-) CIRCUIT FOR AN OPEN
- Measure the resistance of the (D64) CAN C Bus (-) circuit between the TIPM C1 harness connector and the PCM C1 connector.
Is resistance below 5.0 Ohms?
Yes
- Replace the Powertrain Control Module in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL, REMOVAL or MODULE, POWERTRAIN CONTROL, 6.7L DIESEL [ETJ], REMOVAL .
- Refer to 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS, 4500 & 5500 - POWERTRAIN VERIFICATION TEST - 6.7L and perform the POWERTRAIN VERIFICATION TEST.
No
- Repair the open in the (D64) CAN C Bus (-) circuit.
- Refer to 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS, 4500 & 5500 - POWERTRAIN VERIFICATION TEST - 6.7L and perform the POWERTRAIN VERIFICATION TEST.
- Measure the resistance of the (D64) CAN C Bus (-) circuit between the TIPM C1 harness connector and the PCM C1 connector.