LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 44 (T355 Manual Transmission (Service Information)) >> Installation >> Installation

Section 44 (T355 Manual Transmission (Service Information)): Installation: Installation

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Modular Clutch Assembly
GC0082351Courtesy of CHRYSLER LLC
  1. Install clutch module (1) (if equipped) onto input shaft.
    Fig 2: Installing Transaxle Into Position
    GC0082679Courtesy of CHRYSLER LLC
  2. Install transaxle (1) into position.
    Fig 3: Removing/Installing Transmission Bell Housing Bolts
    GC0082666Courtesy of CHRYSLER LLC
  3. Install transaxle-to-engine lower (1) mounting bolts and tighten to 48 N.m (35 ft. lbs.).
    Fig 4: Removing/Installing Rear Transmission Mount Bracket
    GC0082665Courtesy of CHRYSLER LLC
  4. Install the rear transmission mount bracket (2) and bolts, tighten to 68 N.m (50 ft. lbs.).
  5. Install the rear transmission mount (1) and bolts, tighten to 68 N.m (50 ft. lbs.).
  6. Install the rear transmission mount through bolt (4) at this time and tighten to 68 N.m (50 ft. lbs.).
    Fig 5: Removing/Installing Transmission Crossmember
    GC0084437Courtesy of CHRYSLER LLC
  7. Install front mount bracket to transmission and tighten to 68 N.m (50 ft. lbs.).
  8. Install the transmission crossmember and tighten to 68 N.m (50 ft. lbs.).
    Fig 6: Removing/Installing Transmission Mount Bolts
    GC0084443Courtesy of CHRYSLER LLC
  9. Lower the vehicle on hoist.
  10. Raise engine and transaxle until upper mount bracket aligns with upper mount. Install mount bolts (2) and tighten to 68 N.m (50 ft. lbs.).
  11. Tighten through bolt to 68 N.m (50 ft. lbs.).
  12. Remove jack.
    Fig 7: Removing/Installing Modular Clutch-To-Drive Plate Bolts
    GC0082664Courtesy of CHRYSLER LLC
  13. Raise the vehicle on the hoist.
  14. Install four (4) modular clutch-to-driveplate bolts (4). Align drive plate and modular clutch alignment marks placed upon disassembly. Start with tight-tolerance (slotted) hole, install and torque bolts to 88 N.m (65 ft. lbs.).
  15. Install starter motor, make sure to fasten ground cable to upper starter bolt. Refer to Electrical/Starting/STARTER - Installation .
  16. Install bell housing dust cover.
  17. Install both front axle driveshafts. Refer to Differential and Driveline/Half Shaft - Installation .
    Fig 8: Removing/Installing Transaxle Oil Drain Plug
    GC0082662Courtesy of CHRYSLER LLC
  18. Fill transaxle with suitable amount of fluid (2.7 liters). See Transmission and Transfer Case/Manual/FLUID - Standard Procedure .
  19. Install the splash shields. Refer to Body/Exterior/SHIELD, Splash - Installation .
  20. Lower the vehicle.
  21. Install the remaining top bell housing bolts and tighten to 48 N.m (35 ft. lbs.).
  22. Connect the hydraulic clutch slave cylinder (1). An audible click should be heard. Verify connection by pushing and pulling quick connect.
    Fig 9: Removing/Installing Shift Cable-To-Bracket Clips
    GC0082659Courtesy of CHRYSLER LLC
  23. Connect shift and selector cables (2) to shift lever. Install cables to bracket (1).
    Fig 10: Removing/Installing Back-Up Lamp Switch Connector
    GC0082658Courtesy of CHRYSLER LLC
  24. Connect back-up lamp switch connector (1).
  25. Connect the vehicle speed sensor connector if equipped.
  26. Install battery and battery tray.
  27. Install the air cleaner assembly.
  28. Connect the battery cables.
  29. Road test vehicle and inspect for leaks.
scientia non olet · About LEMON Manuals