Intake Manifold - Lower

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Battery

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WARNING: Release fuel system pressure before servicing system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle.

NOTE: Turbo charged engines could be equipped with either an aluminum or a plastic intake manifold.

Perform fuel system pressure release procedure before attempting any repairs. Refer to STANDARD PROCEDURE .
Disconnect negative battery cable (1).
Remove upper intake manifold. Refer to INTAKE MANIFOLD - UPPER .

Fig 2: Identifying Draincock
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Partially drain (2) cooling system below thermostat level. Refer to COOLING .

Fig 3: View Of Radiator Hose
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Remove upper radiator hose (1).

Fig 4: Thermostat & Coolant Outlet Connector
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Remove coolant outlet connector (2) and thermostat (3). Refer to COOLING .

Fig 5: View Of Fuel Line Connection - 2.4L Turbo
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Disconnect the fuel supply line quick connect at the fuel rail assembly. Refer to STANDARD PROCEDURE .
WARNING: WRAP SHOP TOWELS AROUND HOSE TO CATCH ANY GASOLINE SPILLAGE.
Disconnect fuel injector wiring harness.

Fig 6: View Of Dipstick Tube
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Remove screw (3) attaching the oil dipstick tube (1) to lower intake manifold. See Fig 6.

Fig 7: Lower Intake Manifold Support Bracket - 2.4L Turbo
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Turbocharger Equipped Engine: Remove fasteners for lower intake manifold support bracket (3).

Fig 8: Lower Intake Manifold Tightening Sequence
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Remove lower intake manifold fasteners. See Fig 8.
Remove lower intake manifold.