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Installation - Engine

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: ENGINE LIFT FIXTURE and ADAPTER
GC0040323Courtesy of DAIMLERCHRYSLER CORP.
1 - Bolts
2 - Engine Lift Fixture
3 - Adapter Bolt
4 - Adapter
5 - Adapter Nut
  1. Install engine lift fixture (2) Special tool # 8984 and 8984-UPD (4).
  2. Position the engine in the engine compartment.
  3. Lower engine into compartment and align engine with transmission.
  4. Mate engine and transmission and install two transmission to engine block mounting bolts finger tight.
  5. Lower engine assembly until engine mount studs rest in frame perches.
    Fig 2: Install Transmission To Oil Pan Bolts
    GC0040321Courtesy of DAIMLERCHRYSLER CORP.
    1 - BOLTS
    2 - ENGINE OIL PAN
    3 - TRANSMISSION
    Fig 3: Install Transmission to Engine Bolts
    GC0040320Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE
    2 - BOLTS
    3 - TRANSMISSION
  6. Install remaining transmission to engine block mounting bolts (1, 2) and tighten.
  7. Install and tighten engine mount to frame nuts.
    Fig 4: TORQUE CONVERTER BOLTS
    GC0040319Courtesy of DAIMLERCHRYSLER CORP.
    1 - Bolts
  8. Install drive plate to torque converter bolts (1).
    Fig 5: Install Torque Converter Access Cover
    GC0040322Courtesy of DAIMLERCHRYSLER CORP.
    1 - ACCESS COVER
    2 - BOLT
  9. Install the torque convertor access cover (1).
    Fig 6: 6.1L STARTER REMOVE/INSTALL
    GC0040318Courtesy of DAIMLERCHRYSLER CORP.
    1 - STARTER
    2 - BOLT
    3 - NUT
    4 - HEAT SHIELD
  10. Install the starter (1) and heat shield (4) and connect the starter wires (Refer to ELECTRICAL/STARTING/STARTER MOTOR - INSTALLATION) .
  11. Install exhaust pipe to manifold.
  12. Lower the vehicle.
    Fig 7: ENGINE LIFT FIXTURE and ADAPTER
    GC0040323Courtesy of DAIMLERCHRYSLER CORP.
    1 - Bolts
    2 - Engine Lift Fixture
    3 - Adapter Bolt
    4 - Adapter
    5 - Adapter Nut
  13. Remove engine lift fixture (2), special tool # 8984 and 8984-UPD (4).
  14. Connect the fuel supply line (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .
  15. Reinstall the power steering pump.
    Fig 8: HEATER HOSE RETURN
    GC0040324Courtesy of DAIMLERCHRYSLER CORP.
    1 - Heater Hose
    2 - Clamp
    3 - Tube
    Fig 9: HEATER HOSE SUPPLY
    GC0040325Courtesy of DAIMLERCHRYSLER CORP.
    1 - Heater Hose
    2 - Clamp
    3 - Tube
  16. Connect the heater hoses (1, 1,).
  17. Reconnect the ground wires to the rear of each cylinder head.
  18. Install the intake manifold. Refer to INSTALLATION .
    Fig 10: GENERATOR - 5.7L/6.1L
    GC0040327Courtesy of DAIMLERCHRYSLER CORP.
    Fig 11: GENERATOR SUPPORT BRACKET - 5.7L/6.1L
    GC0040328Courtesy of DAIMLERCHRYSLER CORP.
  19. Install the generator (2), generator support bracket (1), and wire connections (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
    Fig 12: COMPRESSOR-A/C 5.7L/6.1L REMOVE/INSTALL
    GC0040326Courtesy of DAIMLERCHRYSLER CORP.
  20. Install a/c compressor (3) (Refer to HEATING & AIR CONDITIONING/PLUMBING/A/C COMPRESSOR - INSTALLATION) .
  21. Install the accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  22. Install the radiator fan shroud (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
  23. Connect the radiator lower hose.
  24. Connect the transmission oil cooler lines to the radiator.
  25. Connect the radiator upper hose.
    Fig 13: Removing/Installing Engine Covers
    GC0040317Courtesy of DAIMLERCHRYSLER CORP.
  26. Install cowl top panel (Refer to BODY/EXTERIOR/COWL GRILLE - INSTALLATION) .
  27. Install the air cleaner resonator and duct work.
  28. Add engine oil to crankcase (Refer to LUBRICATION & MAINTENANCE/FLUID TYPES - SPECIFICATIONS) .
  29. Fill cooling system (Refer to COOLING - STANDARD PROCEDURE) .
  30. Install the engine covers (1).
    Fig 14: FRONT BELLY PAN
    GC0040329Courtesy of DAIMLERCHRYSLER CORP.
  31. Connect battery negative cable.
  32. Start engine and inspect for leaks.
  33. Install the belly pan (2) (Refer to BODY/EXTERIOR/BELLY PAN - INSTALLATION) .
  34. Road test vehicle.
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