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Installation - Engine

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Lift Fixture And Adapter
GC0015474Courtesy of DAIMLERCHRYSLER CORP.
1 - Bolts
2 - Engine Lift Fixture
3 - Adapter Bolt
4 - Adapter
5 - Adapter Nut
  1. Install engine lift fixture (2) Special tool # 8984 and 8984-UPD (4).
  2. Position the engine in the engine compartment.
  3. Lower engine into compartment and align engine with transmission.
  4. Mate engine and transmission and install two transmission to engine block mounting bolts finger tight.
  5. Lower engine assembly until engine mount studs rest in frame perches.
    Fig 2: Remove Transmission to Oil Pan Bolts
    GC0015488Courtesy of DAIMLERCHRYSLER CORP.
    1 - BOLTS
    2 - ENGINE OIL PAN
    3 - TRANSMISSION
    Fig 3: Remove/Install Transmission to Engine Bolts
    GC0015487Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE
    2 - BOLTS
    3 - TRANSMISSION
  6. Install remaining transmission to engine block mounting bolts (1, 2)and tighten.
  7. Install and tighten engine mount to frame nuts.
    Fig 4: Torque Converter Bolts
    GC0015486Courtesy of DAIMLERCHRYSLER CORP.
    1 - Bolts
  8. Install drive plate to torque converter bolts (1).
    Fig 5: Remove Torque Converter Access Cover
    GC0015489Courtesy of DAIMLERCHRYSLER CORP.
    1 - ACCESS COVER
    2 - BOLT
  9. Install the torque convertor access cover (1).
    Fig 6: Relocate Starter
    GC0015498Courtesy of DAIMLERCHRYSLER CORP.
    1 - STARTER
    2 -BOLTS
  10. Install the starter (1) and connect the starter wires (Refer to ELECTRICAL/STARTING/STARTER MOTOR - INSTALLATION) .
    Fig 7: Front Drive Axle Assembly
    GC0015501Courtesy of DAIMLERCHRYSLER CORP.
    1 - LEFT FRONT DRIVE AXLE
    2 - INTERMEDIATE SHAFT
    3 - OIL PAN
    4 - FRONT DRIVE AXLE HOUSING
  11. FOR AWD ONLY  Install the intermediate shaft (2) to the oil pan (3). Torque fasteners to 28N.m (21ft. lbs).
    Fig 8: Front Drive Axle Assembly
    GC0015501Courtesy of DAIMLERCHRYSLER CORP.
    1 - LEFT FRONT DRIVE AXLE
    2 - INTERMEDIATE SHAFT
    3 - OIL PAN
    4 - FRONT DRIVE AXLE HOUSING
  12. FOR AWD ONLY  Install the front differential through the opening at the rear of the cradle, and attach to the oil pan.
  13. FOR AWD ONLY  Fasten the differential (4) to the oil pan (3) Torque to 65 N.m (48 ft. lbs).
    Fig 9: Front Drive Axle Housing
    GC0015500Courtesy of DAIMLERCHRYSLER CORP.
    1 - BRACKET
    2 - BOLT
    3 - DRIVE AXLE HOSING
    4 - FRONT DRIVE SHAFT SHIELD
  14. FOR AWD ONLY  Install the differential support bracket (1) to the differential and the engine block.
    Fig 10: Left Drive Axle and Intermediate Shaft
    GC0015502Courtesy of DAIMLERCHRYSLER CORP.
    1 - FASTENER
    2 - LEFT FRONT DRIVE AXLE
    3 - INTERMEDIATE SHAFT HOUSING
    4 - OIL PAN
  15. FOR AWD ONLY  Install the left (2) and right front drive axles. (Refer to DIFFERENTIAL & DRIVELINE/HALF SHAFT - INSTALLATION) .
  16. FOR AWD ONLY  Install front drive shaft into the differential and transfer case. (Refer to DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT - INSTALLATION)
  17. Install exhaust pipe to manifold.
  18. Lower the vehicle.
    Fig 11: Engine Lift Fixture And Adapter
    GC0015474Courtesy of DAIMLERCHRYSLER CORP.
    1 - Bolts
    2 - Engine Lift Fixture
    3 - Adapter Bolt
    4 - Adapter
    5 - Adapter Nut
  19. Remove engine lift fixture (2), special tool # 8984 and 8984-UPD (4).
  20. Connect the fuel supply line (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .
  21. Reinstall the power steering pump.
    Fig 12: Heater Hose Return
    GC0015490Courtesy of DAIMLERCHRYSLER CORP.
    1 - Heater Hose
    2 - Clamp
    3 - Tube
    Fig 13: Heater Supply Hose
    GC0015491Courtesy of DAIMLERCHRYSLER CORP.
    1 - Heater Hose
    2 - Clamp
    3 - Tube
  22. Connect the heater hoses(1, 1,).
  23. Reconnect the ground wires to the rear of each cylinder head.
  24. Install the intake manifold. (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) .
    Fig 14: Generator Mounting - 5.7L
    GC0015493Courtesy of DAIMLERCHRYSLER CORP.
    Fig 15: Generator Support Bracket-5.7L
    GC0015494Courtesy of DAIMLERCHRYSLER CORP.
  25. Install the generator (2), generator support bracket (1), and wire connections (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
    Fig 16: A/C Compressor Mounting - 5.7L
    GC0015492Courtesy of DAIMLERCHRYSLER CORP.
  26. Install a/c compressor (3) (Refer to HEATING & AIR CONDITIONING/PLUMBING/A/C COMPRESSOR - INSTALLATION) .
  27. Install the accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  28. Install the radiator fan shroud (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
  29. Connect the radiator lower hose.
  30. Connect the transmission oil cooler lines to the radiator.
  31. Connect the radiator upper hose.
    Fig 17: Engine Cover
    GC0004015Courtesy of DAIMLERCHRYSLER CORP.
    1 - Engine Cover
    2 - Attaching Studs
  32. Install cowl top panel (Refer to BODY/EXTERIOR/COWL GRILLE - INSTALLATION) .
  33. Install the air cleaner resonator and duct work.
  34. Add engine oil to crankcase (Refer to LUBRICATION & MAINTENANCE/FLUID TYPES - SPECIFICATIONS) .
  35. Fill cooling system (Refer to COOLING - STANDARD PROCEDURE) .
  36. Install the engine cover (1).
    Fig 18: Front Belly Pan
    GC0015499Courtesy of DAIMLERCHRYSLER CORP.
  37. Connect battery negative cable.
  38. Start engine and inspect for leaks.
  39. Install the belly pan (2) (Refer to BODY/EXTERIOR/BELLY PAN - INSTALLATION) .
  40. Road test vehicle.
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