LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 15 (2.7L Engine (Service Information)) >> 2.7L - Service Information >> Installation >> Installation - Engine Assembly

Installation - Engine Assembly

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Lift 8342
GC0015229Courtesy of DAIMLERCHRYSLER CORP.
  1. Attach special tool #8342A engine lifting fixture (1).
    • Attach special tool #8342A to the front of the left cylinder head (2).
    • Attach special tool #8342A to the rear of the right cylinder head (3).
  2. Lower engine into engine compartment.
  3. Remove special tool #8342A (1).
    CAUTION: Do not tighten the transmission case to engine block bolts until all bolts have been hand started, and the two mating surfaces are completely joined together, as damage to cylinder block or transmission could occur.
  4. Install bell housing to cylinder block bolts and tighten to 68 N.m (50 ft. lbs.).
  5. Install EGR valve and tube assembly (Refer to EMISSIONS CONTROL/EXHAUST GAS RECIRCULATION/VALVE - INSTALLATION) .
    Fig 2: Injector Connectors
    GC0015235Courtesy of DAIMLERCHRYSLER CORP.
  6. Connect coil, injector (2), capacitor, and knock sensor connectors.
  7. Connect the fuel line (1).
  8. Install upper intake manifold (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) 
    Fig 3: Purge/Intake
    GC0015228Courtesy of DAIMLERCHRYSLER CORP.
  9. Install purge solenoid (5).
  10. Connect all ground straps.
  11. Connect all vacuum lines and electrical connectors.
    Fig 4: Locating Structural Collar Bolts
    GC0015227Courtesy of DAIMLERCHRYSLER CORP.
  12. Raise vehicle.
  13. Align flexplate and torque converter.
    NOTE: Make sure all four bolts are installed finger tight before torquing bolts.
  14. Tighten torque converter bolts to 75 N.m (55 ft. lbs.).
  15. Using a block of wood and a suitable lifting device under the oil pan, raise the engine.
  16. Install the structural collar (3) and position in place.
    NOTE: Make sure that structural collar (3) is flush with the oil pan (1) and the transmission bell housing.
  17. Finger tighten all bolts (2) & (4).
  18. Tighten the structural collar to oil pan bolts (2) to 55 N.m (40 ft. lbs.).
  19. Tighten structural collar to transmission bolts (4) to 55 N.m (40 ft. lbs.).
    Fig 5: Identifying Serpentine Accessory Drive Belt
    GC0015230Courtesy of DAIMLERCHRYSLER CORP.
  20. Install the power steering pump (3).
  21. Install the A/C compressor (4) (Refer to HEATING & AIR CONDITIONING/PLUMBING/A/C COMPRESSOR - INSTALLATION) .
    Fig 6: Locating Oil Pressure Switch
    GC0015225Courtesy of DAIMLERCHRYSLER CORP.
  22. Install the crankshaft position sensor and connect electrical connector (Refer to FUEL SYSTEM/FUEL INJECTION/CRANKSHAFT POSITION SENSOR - INSTALLATION) .
  23. Connect oil pressure sensor (1) electrical connector.
    Fig 7: Steering Shaft
    GC0015223Courtesy of DAIMLERCHRYSLER CORP.
  24. Install starter (2), tighten bolts to 41 N.m (30 ft. lbs.)
  25. Connect electrical connectors at starter.
    Fig 8: Coolant Pipe
    GC0015224Courtesy of DAIMLERCHRYSLER CORP.
  26. Connect the coolant pipe (1) to coolant hose.
  27. Connect the exhaust pipes to the manifolds.
  28. Connect the down stream oxygen sensor connectors.
  29. Connect A/C compressor electrical connectors.
    Fig 9: Locating Engine Mount Bolts, Drain Plug And Filter
    GC0015226Courtesy of DAIMLERCHRYSLER CORP.
  30. Install new oil filter (3).
    Fig 10: Lower Splash Shield
    GC0015233Courtesy of DAIMLERCHRYSLER CORP.
  31. Install lower splash shield (2) and tighten retaining bolts (1).
  32. Lower vehicle.
    Fig 11: Identifying Serpentine Accessory Drive Belt
    GC0015230Courtesy of DAIMLERCHRYSLER CORP.
  33. Install power steering pump (3) (Refer to STEERING/PUMP - INSTALLATION) .
  34. Connect lines to power steering pump (3).
  35. Install accessory drive belt (5) (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
    Fig 12: Air Cleaner Housing
    GC0015232Courtesy of DAIMLERCHRYSLER CORP.
  36. Install air cleaner housing assembly (3) (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION) .
  37. Connect intake air temperature sensor connector.
    Fig 13: Locating Battery
    GC0015222Courtesy of DAIMLERCHRYSLER CORP.
  38. Connect negative battery (1) cable.
    Fig 14: Air Cleaner Housing
    GC0015232Courtesy of DAIMLERCHRYSLER CORP.
  39. Fill coolant system (Refer to COOLING - STANDARD PROCEDURE) .
  40. Fill engine with correct grade of oil (5).
  41. Install strut tower support (2).
  42. Install cowl screen (1).
  43. Install wiper arms (Refer to ELECTRICAL/WIPERS/WASHERS/WIPER ARMS - INSTALLATION) .
  44. Install the hood.
    Fig 15: Identifying Serpentine Accessory Drive Belt
    GC0015230Courtesy of DAIMLERCHRYSLER CORP.
  45. Fill and bleed power steering system (Refer to STEERING/PUMP - STANDARD PROCEDURE) .
  46. Evacuate and charge A/C system (Refer to HEATING & AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE) .
  47. Start engine and check for leaks.
scientia non olet · About LEMON Manuals