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Tube-Exhaust Gas RECIRCULATION: Removal: 3.5L

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Purge Solenoid Installed
GC0014018Courtesy of DAIMLERCHRYSLER CORP.
  1. Disconnect negative battery cable.
  2. Remove purge solenoid from bracket.
    Fig 2: Purge Solenoid Bracket
    GC0014017Courtesy of DAIMLERCHRYSLER CORP.
  3. Relocate the purge solenoid.
    Fig 3: Electrical Connector 3.5
    GC0014030Courtesy of DAIMLERCHRYSLER CORP.
  4. Unlock and disconnect the electrical connector from EGR valve.
  5. Remove the wiper module, (Refer to ELECTRICAL/WIPERS/WASHERS/WIPER MODULE - REMOVAL) .
  6. Remove shock tower brace and relocate.
  7. Remove the upper intake manifold, (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL) .
    Fig 4: Locating EGR Valve and Tube
    GC0014028Courtesy of DAIMLERCHRYSLER CORP.
    1 - TUBE
    2 - EGR VALVE
  8. EGR valve (2) and tube (1).
    Fig 5: EGR Valve Mounting Bolts 3.5
    GC0014029Courtesy of DAIMLERCHRYSLER CORP.
  9. Remove tube bolts (1) to EGR valve (2).
  10. Remove tube (1) from intake manifold.
  11. When removing EGR upper tube assembly being careful not to drop the silicone rubber seals in the intake manifold. Clean gasket surfaces on the EGR valve. Note that any loose dirt can lodge between the pintle and the seat and cause valve leakage that will give a rough idle and depressed manifold vacuum.
  12. Clean mounting surface.
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