Section 11 (Mechanical Brake System - Base (Service Information)): Pedal: Installation: Pedal
WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
- Install adjustable brake pedal assembly (4) under instrument panel and slide over booster push rod.
- From engine compartment side, push power brake booster (3) mounting studs back through dash panel (2) and brake pedal bracket.
- Install two upper mounting nuts (1) fastening pedal bracket to upper dash panel (2). Do not tighten at this time.
- Install four power brake booster mounting nuts (1). Tighten nuts to 25 N.m (18 ft. lbs.) torque.
- Tighten two upper mounting nuts (1) to 25 N.m (18 ft. lbs.) torque.
- Slide booster push rod (5) onto brake pedal pin (4). Install NEW retaining clip (3) securing push rod to brake pedal.
- Install and adjust brake lamp switch (2). (Refer to ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/BRAKE LAMP SWITCH - INSTALLATION)
- Install steering column opening cover. (Refer to BODY/INSTRUMENT PANEL/STEERING COLUMN OPENING COVER - INSTALLATION)
- Install driver side silencer under instrument panel. (Refer to BODY/INSTRUMENT PANEL/INSTRUMENT PANEL SILENCER - INSTALLATION)
- Connect battery negative cable (2) to battery post. It is important that this is performed properly. (Refer to ELECTRICAL/BATTERY SYSTEM - STANDARD PROCEDURE)
- Road test vehicle testing operation of brakes.