Pedal - Adjustable Brake: Removal

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Move driver's seat to full rearward position.

Fig 1: Disconnecting/Connecting Battery Cables
Courtesy of DAIMLERCHRYSLER CORP.
Disconnect and isolate battery negative cable (2) from battery post.

Fig 2: Cable Attachment to Accelerator Module
Courtesy of DAIMLERCHRYSLER CORP.
Disconnect adjuster cable (1) at accelerator adjuster motor (2).

Fig 3: Locating Stop Lamp Switch and Pedal Rod
Courtesy of DAIMLERCHRYSLER CORP.
Remove brake lamp switch. (Refer to ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/BRAKE LAMP SWITCH - REMOVAL)
Remove booster push rod from pin on brake pedal. To do so:
- Position small screwdriver between center tang on power brake booster brake pedal pin retaining clip (3).
- Rotate screwdriver enough to allow retaining clip center tang to pass over end of brake pedal pin, then slide retaining clip off brake pedal pin.
- Discard retaining clip (3). It is not to be reused. Install NEW retaining clip when assembling.
Slide booster push rod (5) off brake pedal pin (4).

Fig 4: Pedal Position Sensor Connector
Courtesy of DAIMLERCHRYSLER CORP.
Disconnect wiring connector (2) at brake pedal position sensor (3).

Fig 5: Booster and Pedal Mounting
Courtesy of DAIMLERCHRYSLER CORP.
Remove four power brake booster mounting nuts (4).
Remove two nuts (5) fastening pedal bracket to upper dash panel (2).
Push power brake booster (1) forward into engine compartment as far as possible by hand. Do not force it.
Remove adjustable brake pedal assembly (3).
Remove adjuster cable at brake pedal gear drive.