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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L DOHC Engine >> Cover(S)-Timing Belt >> Removal >> Front Cover-Lower

Front Cover-Lower

Fig 1: Splash Shield
GC0042898Courtesy of DAIMLERCHRYSLER CORP.
1 - RIGHT MOUNT BOLT ACCESS PLUG
2 - FASCIA
3 - SPLASH SHIELD
4 - CRANKSHAFT BOLT ACCESS PLUG
  1. Disconnect negative battery cable.
  2. Raise vehicle on hoist. Remove right front wheel.
  3. Remove the right splash shield (3).
    Fig 2: Accessory Belt-Removing
    GC0042902Courtesy of DAIMLERCHRYSLER CORP.
    1 - BOLT
  4. Remove accessory drive belts (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL) .
  5. Remove crankshaft damper (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - REMOVAL)  .
    Fig 3: View Of Pencil Strut Mounting
    GC0042899Courtesy of DAIMLERCHRYSLER CORP.
    1 - NUT
    2 - PENCIL STRUT
    3 - NUT
    4 - FLAT WASHER
    5 - LOWER TORQUE STRUT
  6. Remove the lower torque strut (5) (Refer to ENGINE/ENGINE MOUNTING/TORQUE STRUT - REMOVAL)  .
    Fig 4: Exhaust Manifold To Pipe Connection
    GC0042903Courtesy of DAIMLERCHRYSLER CORP.
    1 - GASKET
    2 - CATALYTIC CONVERTER
    3 - NUT
  7. Disconnect catalytic converter (2) from manifold.
  8. Disconnect A/C pressure switch at rear of compressor housing.
  9. Lower vehicle and support engine with a jack.
    Fig 5: A/C LINES
    GC0042901Courtesy of DAIMLERCHRYSLER CORP.
  10. Discharge A/C system and disconnect A/C lines at coupling block (1) (Refer to the appropriate procedures under PLUMBING - STANDARD PROCEDURE ).
    Fig 6: RIGHT MOUNT
    GC0042900Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE MOUNT THROUGH BOLT
    2 - RIGHT FENDER
    3 - UPPER TORQUE STRUT BRACKET
    4 - UPPER TORQUE STRUT
    5 - LOWER TORQUE STRUT BRACKET
    6 - LOWER TORQUE STRUT
    7 - RIGHT ENGINE MOUNT
  11. Remove upper torque strut (4) (Refer to ENGINE/ENGINE MOUNTING/TORQUE STRUT - REMOVAL)  .
  12. Remove screw attaching ground strap to strut bracket.
  13. Remove upper torque strut bracket (3) from strut tower.
  14. Remove upper radiator closure panel (Refer to BODY/EXTERIOR/RADIATOR CLOSURE PANEL- REMOVAL) .
    Fig 7: RIGHT MOUNT
    GC0042900Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE MOUNT THROUGH BOLT
    2 - RIGHT FENDER
    3 - UPPER TORQUE STRUT BRACKET
    4 - UPPER TORQUE STRUT
    5 - LOWER TORQUE STRUT BRACKET
    6 - LOWER TORQUE STRUT
    7 - RIGHT ENGINE MOUNT
  15. Remove power steering pump and bracket. Set pump aside. Do not disconnect lines from pump. 
  16. With engine properly supported, remove right engine mount through bolt (1).
    Fig 8: Engine Support Bracket
    GC0021279Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE SUPPORT BRACKET
    2 - BOLTS - 61 N.m (45 ft. lbs.)
  17. Raise engine with jack until engine support bracket bolts (2) are accessible. See Fig 8.
  18. Remove engine support bracket (1). See Fig 8.
    Fig 9: Front Timing Belt Covers
    GC0021281Courtesy of DAIMLERCHRYSLER CORP.
    1 - UPPER COVER FASTENERS
    2 - LOWER COVER FASTENERS
  19. Remove timing belt cover fasteners (1,2) and remove cover. See Figure.