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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L DOHC Engine >> Cover(S)-Timing Belt >> Installation >> Front Cover - Lower

Front Cover - Lower

Fig 1: Front Timing Belt Covers
GC0042910Courtesy of DAIMLERCHRYSLER CORP.
1 - UPPER COVER FASTENERS
2 - LOWER COVER FASTENERS
  1. Install lower timing belt cover and tighten fasteners (2) to 6 N.m (50 in. lbs.). See Figure.
    Fig 2: Engine Support Bracket
    GC0042908Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE SUPPORT BRACKET
    2 - BOLTS - 61 N.m (45 ft. lbs.)
  2. Install right engine support bracket (1). See Fig 2. Ensure the power steering pump is properly located in mounting location on bracket. Tighten mount bracket bolts (2) to 61 N.m (45 ft. lbs.).
    Fig 3: RIGHT MOUNT
    GC0042913Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE MOUNT THROUGH BOLT
    2 - RIGHT FENDER
    3 - UPPER TORQUE STRUT BRACKET
    4 - UPPER TORQUE STRUT
    5 - LOWER TORQUE STRUT BRACKET
    6 - LOWER TORQUE STRUT
    7 - RIGHT ENGINE MOUNT
  3. Lower engine into mounting position and install right engine mount through bolt (1). Tighten bolt to 118 N.m (87 ft. lbs.).
  4. Install power steering pump and bracket.
  5. Install upper radiator closure panel (Refer to BODY/EXTERIOR/RADIATOR CLOSURE PANEL- INSTALLATION) .
  6. Install torque strut bracket (3) to strut tower.
  7. Connect ground strap to bracket.
  8. Install upper torque strut (4).
    Fig 4: A/C LINES
    GC0042914Courtesy of DAIMLERCHRYSLER CORP.
  9. Connect A/C lines (1) and charge A/C system (Refer to the appropriate procedures under PLUMBING - STANDARD PROCEDURE ).
  10. Raise vehicle.
    Fig 5: Exhaust Manifold To Pipe Connection
    GC0042916Courtesy of DAIMLERCHRYSLER CORP.
    1 - GASKET
    2 - CATALYTIC CONVERTER
    3 - NUT
  11. Connect catalytic converter (2) to manifold.
  12. Connect A/C pressure switch connector.
    Fig 6: Accessory Belt-Removing
    GC0042915Courtesy of DAIMLERCHRYSLER CORP.
    1 - BOLT
  13. Install crankshaft damper (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION)  .
  14. Install accessory drive belts (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
    Fig 7: View Of Pencil Strut Mounting
    GC0042912Courtesy of DAIMLERCHRYSLER CORP.
    1 - NUT
    2 - PENCIL STRUT
    3 - NUT
    4 - FLAT WASHER
    5 - LOWER TORQUE STRUT
  15. Install lower torque strut (5) (Refer to ENGINE/ENGINE MOUNTING/TORQUE STRUT - INSTALLATION)  .
  16. Perform torque strut adjustment procedure (Refer to ENGINE/ENGINE MOUNTING/TORQUE STRUT - ADJUSTMENTS)  .
    Fig 8: Splash Shield
    GC0042911Courtesy of DAIMLERCHRYSLER CORP.
    1 - RIGHT MOUNT BOLT ACCESS PLUG
    2 - FASCIA
    3 - SPLASH SHIELD
    4 - CRANKSHAFT BOLT ACCESS PLUG
  17. Install right splash shield (3).
  18. Install right front wheel.
  19. Connect negative cable to battery.