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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L DOHC Engine >> Carrier-Balance Shafts >> Removal >> Balance Shaft Carrier

Balance Shaft Carrier

Fig 1: Gear Cover and Gears
GC0021293Courtesy of DAIMLERCHRYSLER CORP.
1 - STUD (DOUBLE ENDED)
2 - DRIVE GEAR
3 - DRIVEN GEAR
4 - CARRIER DOWEL
5 - GEAR(S)
6 - GEAR COVER

The following components will remain intact during carrier removal: Gear cover (6), gears (5), balance shafts and the rear cover. See Fig 1.

  1. Drain engine oil.
  2. Remove the oil pan and pick-up tube (Refer to ENGINE/LUBRICATION/OIL PAN - REMOVAL)  .
    Fig 2: Chain Cover, Guide and Tensioner
    GC0021295Courtesy of DAIMLERCHRYSLER CORP.
    1 - STUD
    2 - TENSIONER (ADJUSTER)
    3 - GEAR COVER
    4 - ADJUSTER SCREW
    5 - SHOULDERED PIVOT SCREW
    6 - CHAIN COVER (CUTAWAY)
    7 - GUIDE
  3. Remove chain cover (6), guide (7), and tensioner (2). See Fig 2.
    Fig 3: Drive Chain and Sprockets
    GC0021292Courtesy of DAIMLERCHRYSLER CORP.
    1 - NICKEL PLATED LINK AND MARK
    2 - GEAR/SPROCKET SCREWS
    3 - NICKEL PLATED LINK AND DOT
  4. Remove screw retaining balance shaft drive sprocket (2). See Figure.
  5. Move balance shaft inboard through drive chain sprocket. Sprocket will hang in lower chain loop.
  6. Remove carrier to crankcase attaching bolts to remove carrier.