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Home >> Chrysler >> 2001 >> Sebring LX, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 77 (Mechanical Brake System - Base (Service Information) - Except Coupe) >> Power Brake Booster >> Removal >> Removal - Power Brake Booster

Removal - Power Brake Booster

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the remote ground cable from the ground stud located on the left shock tower.
  2. Correctly isolate remote ground cable by installing the ground cable insulator on the strut tower ground stud as shown. See Fig 1. This will prevent accidental grounding of the remote ground cable. 
    Fig 1: Correctly Isolated Remote Ground Cable
    GC0019236Courtesy of DAIMLERCHRYSLER CORP.
    1 - LEFT STRUT TOWER
    2 - GROUND STUD
  3. Disconnect the wiring harness connector and vacuum hose at speed control servo.
  4. Remove speed control servo mounting nuts. Leaving cable attached, move servo out off to the side.
  5. Remove the master cylinder from the booster. (Refer to BRAKES/HYDRAULIC/MECHANICAL/MASTER CYLINDER - REMOVAL) 
  6. Remove the vacuum hoses from the check valve located on the power brake vacuum booster.
  7. Remove the electrical connector and mounting screw from the purge solenoid mounted on the left frame rail. See Fig 2. Allow the solenoid to drop downward.
    Fig 2: Purge Solenoid
    GC0019234Courtesy of DAIMLERCHRYSLER CORP.
    1 - POWER BRAKE BOOSTER
    2 - PURGE SOLENOID
  8. Locate the power brake vacuum booster input rod to brake pedal attachment under instrument panel. Position a small screwdriver between the center tang on the power brake booster input rod to brake pedal pin retaining clip. See Fig 3. Rotate screwdriver enough to allow retaining clip center tang to pass over end of brake pedal pin. Then pull retaining clip off brake pedal pin. Discard retaining clip. Replace only with a new retaining clip when assembled. 
    Fig 3: Retaining Clip
    GC0019245Courtesy of DAIMLERCHRYSLER CORP.
    1 - BRAKE PEDAL
    2 - INPUT ROD
    3 - SCREWDRIVER
    4 - RETAINING CLIP
    5 - BRAKE PEDAL PIN
  9. Remove the 4 nuts attaching power brake vacuum booster to dash panel. Nuts are accessible from under dash panel in area of the steering column and pedal bracket assembly. See Fig 4.
    Fig 4: Power Brake Booster Mounting
    GC0019246Courtesy of DAIMLERCHRYSLER CORP.
    1 - POWER BRAKE BOOSTER MOUNTING NUTS
    2 - BRAKE PEDAL
  10. Slide power brake vacuum booster straight forward until mounting studs clear dash panel, and remove from vehicle.
CAUTION: Do not attempt to disassemble the power brake vacuum booster it is to be serviced ONLY as a complete assembly.
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